1982/06/21 Caterpillar


New Piston Group Has A Thicker Top Ring{1215,1214,1213,1225,1226,1227}

Usage:


3406 Truck Engines

Description of Change: A new piston group is now used in the connecting rod and piston group on 3406 Truck Engines. The new group has a new piston body and a new "top" piston ring. The new piston ring is thicker and has a plasma layer on the outside diameter. These changes make the ring stronger and give better resistance to scuffing. The new piston ring is 3.84 mm (.151") thick in comparison to the former piston ring which is 3.05 mm (.120") thick. See the illustration. The new piston body has a wider "top" ring groove for use with the new piston ring.

Adaptable As: The new parts are direct replacements for the former parts when used together in this application. Both the new and former pistons and rings have a "Keystone" design. The parts are in effect on 3406 Truck Engines with Serial Number 92U55996. The new parts are adaptable to 3406 Truck Engines (92U28617-Up).

Formerly, a 1W8900 "Top" Piston Ring and a 1W8901 Piston Body Assembly were available for parts service. This ring and piston were the thicker design and were the same as the new parts. These former parts have been canceled because of the use of the new ring and piston at the factory.

It is our recommendation to install six new pistons and rings if you have a broken top piston ring. The former ring and piston that were used at the factory can still be used for parts service, if desired.


Cross section of piston ring.

Caterpillar Information System:

1982/06/21 Different Pipe Plug In Turbocharger Turbine Housing Prevents Contact With Oil Filter{1052,1318}
1982/06/21 Engine Ground Straps Necessary To Prevent Electrical Discharge Damage To Crankshaft Bearings{1202,1203,1400,1405}
1982/06/21 Hose Presses Can Now Be Used To Install JIC Couplings{0623,7554,0624}
1982/06/14 New Address For Repair Of Diagnostic Tools{0650}
1982/06/14 Improvements Made To Input Shaft Group{3303}
1982/06/14 Stronger Turbine Wheel Used In Turbocharger Shaft And Wheel Assemblies{1053,1052}
1982/06/07 Identification Numbers For Caterpillar Partial Machines{0300}
1982/06/07 Use Correct Torque On Hydraulic Fittings{7554,5057}
1982/06/07 List Of Main And Connecting Rod Bearings Currently Available{1203,1219,1230,1226,1227}
1982/06/07 Separate Valve Stem Gauges Available{0653,1000}
1982/05/31 Separate Serial Numbers For 3208 Remanufactured Engines {1000}
1982/05/31 Improved Water Separator Group Used {1263}
1982/06/28 6V6124 Calibration Coil Available To Calibrate And Check 6V4910 AC/DC Clamp-On Ammeter{0651}
1982/06/28 Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28 Explanation For "Notice" And "Warning" In Service Publications{0374,0375}
1982/06/28 Caterpillar Recommends Against The Use Of Alcohol Mist Injection Systems{1050,1250}
1982/07/05 Use Correct Torque To Prevent Broken Rocker Arm Shafts{1102}
1982/07/05 Water Cooled Turbocharger Now Used{1052,1307,1380}
1982/07/05 New Crankshaft Wear Sleeve For Engines With Lip-Type Seals{1160,1161}
1982/07/05 Information Available For The Installation Of Inserts In Cylinder Blocks And Spacer Plates{1217,1201,0664}
1982/07/05 Service Parts Available For The 6V200 Hydraulic Wrench{0623}
1982/07/05 Decal For Track Press Information Revised{0624,4169,4170,4175}
1982/07/12 New Gear Type Pump Primes Itself At Start-Up{3310,3314}
1982/07/12 New Main And Connecting Rod Bearings Have A Thicker Layer Of Lead-Tin Overlay (Surface Material){1230,1203,1219}
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