AP600D and BG600D Asphalt Pavers Machine Systems Caterpillar


Solenoid Valve (Right Conveyor) - Calibrate

Usage:

BG600D B6K

------ WARNING! ------

Personal injury can result from rotating and moving parts. Stay clear of all rotating and moving parts.

Never attempt adjustments while the machine is moving or the engine is running unless otherwise specified.

The machine must be parked on a level surface and the engine stopped.

Attach a "Do Not Operate" or similar warning tag to the start switch and controls before servicing, repairing, or making adjustments to the machine.

----------------------

------ WARNING! ------

Personal injury or death can result from sudden machine movement.

Sudden movement of the machine can cause injury to persons on or near the machine.

To prevent injury or death, make sure that the area around the machine is clear of personnel and obstructions before operating the machine.

----------------------

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1U-6602     Photo-Tachometer     1    

  1. Drive the machine to a smooth, horizontal surface.



    Illustration 1g01473996

  1. Move propel lever (3) to the NEUTRAL position.

  1. Rotate speed dial (2) to the MINIMUM position.

  1. Move parking brake switch (1) to the ON position.



    Illustration 2g01473997

  1. Move screed lift switch (4) to the RAISE position. Completely lift the screed.



    Illustration 3g01510335

  1. Engage screed lock mechanism (5) on both sides of the machine.

  1. Move screed lift switch (4) to the FLOAT position.

    Note: The screed lift switch on the inactive instrument panel must also be in the FLOAT position in order to lower the screed.




    Illustration 4g01510336

  1. Move right screed extend switch (7) to the EXTEND position. Release the switch when the right screed extender is fully extended.

  1. Move left screed extend switch (6) to the EXTEND position. Release the switch when the left screed extender is fully extended.



    Illustration 5g01510338

  1. Move throttle control switch (8) to the LOW IDLE position. Hold the switch in this position for less than 1 second.

  1. After the engine reaches low idle, move engine start switch (9) to the OFF position.



    Illustration 6g01513998

  1. Install a small piece of reflective tape (10) from Tool (A) on the right conveyor bearing.

  1. Move screed lift switch (4) to the HOLD position.

  1. Move engine start switch (9) to the START position. Release the engine start switch when the engine starts.

  1. Move throttle control switch (8) to the HIGH IDLE position. Hold the switch in this position for less than 1 second. The engine speed should increase to 2200 rpm.



    Illustration 7g01513853

  1. Monitor the hydraulic oil temperature on the operator display. Operate the machine until the oil temperature reaches 43 ± 5.6 °C (110 ± 10 °F).

  1. Press home key (11) .



    Illustration 8g01510373

  1. Press down key (12) until "Service" is highlighted on the display screen.

  1. Press OK key (13) .



    Illustration 9g01510393

  1. Press down key (12) until "Calibrations" is highlighted on the display screen.

  1. Press OK key (13) .



    Illustration 10g01513999

  1. Press down key (11) until "Right Conveyor" is highlighted on the display screen.

  1. Press OK key (13) .

  1. Press OK key (13) in order to begin the calibration.



    Illustration 11g01514000

  1. Move parking brake switch (1) to the ON position.



    Illustration 12g01514001

  1. Move right conveyor switch (14) to the AUTO position.

  1. Move right auger switch (15) to the AUTO position.



    Illustration 13g01510418

  1. Move propel mode switch (16) to the PAVE position.

  1. Move propel lever (3) to the FORWARD position.

  1. Press OK key (13) .



    Illustration 14g01514003



    Illustration 15g01514005

  1. Rotate right conveyor speed dial (17) to the MINIMUM position.

  1. Press OK key (13) .



    Illustration 16g01514006

  1. Rotate right conveyor speed dial (17) clockwise until the right conveyor just begins to operate.

  1. Press OK key (13) .



    Illustration 17g01514007

  1. Rotate right conveyor speed dial (17) clockwise until the speed of the right conveyor reaches 65 ± 3 rpm. Use Tool (A) to measure the speed.

  1. Press OK key (13) .



    Illustration 18g01514012

  1. The display should now read "CALIBRATION COMPLETE". Push back key (18) to return to calibration screen.

  1. Push home key (11) in order to exit the calibration screen.

  1. Move propel lever (3) to the NEUTRAL position.

  1. Move right conveyor switch (14) to the OFF position.

  1. Move right auger switch (15) to the OFF position.

  1. Move throttle control switch (8) to the LOW IDLE position. Hold the switch in this position for less than 1 second.

  1. After the engine reaches low idle, move engine start switch (9) to the OFF position.

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