Usage:
08Jul2015 |
After Failure Only Parts stock action needed | PRODUCT SUPPORT PROGRAM FOR REPLACING THE IMPLEMENT CHECK VALVE AND PLUG ASSEMBLY CARTRIDGES AND CHECK/RELIEF VALVES O-RING SEAL ON CERTAIN 14L, M, M2, AND M3 SERIES MOTOR GRADERS |
|
7750 | PS52984 |
NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52984" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
NOTE: | When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code. |
NOTE: | Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible. |
NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
TERMINATION DATE |
31Jul2017 |
PROBLEM
The existing check valve and check/relief valve seals have low seal compression at the SAE port on certain L, M, M2 and M3 Series Motor Graders. If the existing check valve and check/relief valve seals fail, it will cause an external hydraulic oil leak. |
AFFECTED PRODUCT
Model | Identification Number |
120M | B9C00794-00807, 1000-1342 D9W00207-00208, 400-419, 500-503 R9A00100-00126 R9C00100-00110 |
120M 2 | M9C00200-00538 M9H00201-00364, 396-441 R9N00100-00199 R9W00101-00104, 106-185 |
120M 2 OEM | M9200100-00107 |
12M | B9200100-00356 B9F01116-01121, 1300-1497 R9B00100-00127 |
12M 2 | F9B00100-00220 F9M00100-00481 R9P00100-00199 R9S00100-00360 |
12M 3 | N9B00100-00101, 103-214 N9F00100-00383 N9P00100-00129 N9R00100-00161 |
140M | B9D03308-03329, 3500-4721 D9G01300-01581 |
140M 2 | M9D00291-00310, 500-1844 M9J00242-00249, 400-952 R9G00100-00372 R9M00100-00559 |
140M 3 | N9D00100-00492 N9G00100-00155 N9J00100-00333 N9M00100-00220 |
14L | B9400100-00134 |
14M | R9J00100-01628 |
160M | B9E00570, 700-1132 D9T00182, 300-311, 1303-1437 |
160M 2 | M9E00207-00213, 400-409 M9K00400-00425 R9L00100-00258 R9T00100-00349 |
160M 3 | N9E00100-00110 N9K00100-00127 N9L00100-00120 N9T00100-00158 |
16M | R9H00100-00994 |
16M 3 | E9Y00207-00208 |
24M | B9300101-00173 B9K00434-00662 |
PARTS NEEDED
Qty |
Part Number | Description |
1 | 3049654 | PLUG AS |
1 | 3183115 | VALVE GP-CHECK-E |
1 | 3216908 | VALVE GP-CHECK-E |
1 | 4714231 | KIT-SEAL |
1 | 4716294 | SEAL-O-RING |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
ACTION REQUIRED
Replace check valve cartridges 318-3115, 321-6908 and 304-9654 with same part. For the 318-3040, 318-3052 and 318-3036 Check Relief Cartridges replace 6V-5326 O-ring (Image 2) by 471-6294 O-ring or replace 325-2588 Seal Kit by 471-4231 Seal Kit. |
Replace the 318-3115, 321-6908, and 304-9654 Check Valve Cartridges when a leak occurs at the SAE port area. Refer to Image1. Note: Follow safe machine operation in order to release the system pressure. Refer to KENR6418 SMCS - 4250-553-PX ; 4300-553-PX ; 5050-553-PX. Replace the 6V-5326 O-ring by a new 471-6294 O-ring or replace the 325-2588 Seal Kit by a 471-4231 Seal Kit when the 318-3040, 318-3052, and 318-3036 Check Relief Cartridges leak at the SAE port area. Refer to Image2. Tighten the cartridge to a specified torque of 80 +/- 15 N.m. |
Image1 |
Image2 |
SERVICE CLAIM ALLOWANCES
Submit one claim for all parts removed from dealer parts stock. |
0-24 mo |
NOTE: This is a 1.0-hour job | ||||||
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |