Installation of 481-5592 Kit - Guard on Certain 966M Wheel Loaders{5104, 5133, 7150} Caterpillar

Wheel Loader:

966M Series XE (S/N: P6C1-UP)

966M (S/N: EJA1-UP; DYC1-UP; LMM1-UP; KJP1-UP)

Introduction

This Special Instruction will provide information on the installation of 481-5592 Kit - Guard .

This Special Instruction is applicable to machines using the "standard configuration", "high lift configuration", or has the "Tunneling Arrangement Package".

Do not perform any procedure in this publication or order any parts until you understand the information that is contained in this publication.

Safety Section

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Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death. Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information.

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Personal injury can result from flame cutting or welding on painted areas. The effect of gasses from burned paint is a hazard to the person doing the cutting or welding. Do not flame cut or weld on painted areas.

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Personal injury or death can result from fumes, gases and ultraviolet rays from the weld arc. Welding can cause fumes, burn skin and produce ultraviolet rays. Keep your head out of the fumes. Use ventilation, exhaust at the arc, or both, to keep fumes and gases from your breathing area. Wear eye, ear and body protection before working. Protect yourself and others; read and understand this warning. Fumes and gases can be dangerous to your health. Ultraviolet rays from the weld arc can injure eyes and burn skin. Electric shock can cause death. Read and understand the manufacturer's instructions and your employer's safety practices. Do not touch live electrical parts. See "American National Standard Z49.1, Safety in Welding and Cutting" published by the American Welding Society. American Welding Society 2501 N.W. 7th Street Miami, Florida 33125 See "OSHA Safety and Health Standards, 29 CFR 1910", available from U.S. Department of Labor. U.S. Department of Labor Washington, D.C. 20210

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Use an appropriate lifting device that is rated for the specific load. Failure to do so can result in serious injury or death.

Required Parts

Tilt Cylinder Guard Installation

Note: Use proper lifting device as necessary to support components during installation.

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Illustration 1	g03874573
View of support assembly installation (1) 5P-1076 Hard Washer (2) 5P-8250 Washer (8) 8T-4183 Bolt (11) 8T-4223 Hard Washer (12) 8T-4244 Nut (15) 9X-8897 Bolt (18) 300-3054 Clamp (21) 393-5504 Support As

1. Install support assembly (21) and clamp (18).

   Note: The support assembly (21) must be installed perfectly horizontal.

   Note: Torque bolts (15) to 1050 ± 150 N·m (774 ± 1111 lb ft).

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Illustration 2	g03874631
View of cam follower installation (5) 7X-0589 Hard Washer (9) 8T-4195 Bolt (19) 365-6813 Hard Washer (24) 450-5367 Bearing (25) 450-5966 Bracket As

2. Install bracket assembly (25) .

   Note: Apply Loctite 243 to bolts (9) and torque to 22 ± 3 N·m (16 ± 2 lb ft).

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Illustration 3	g03874653
View of guard assembly installation (5) 7X-0589 Hard Washer (10) 8T-4196 Bolt (22) 393-5508 Spacer (20) 387-4479 Bracket (26) 450-5968 Cylinder Guard As

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Illustration 4	g03874901
View of guard assembly with auto lube configuration installation (5) 7X-0589 Hard Washer (7) 8T-4182 Bolt (10) 8T-4196 Bolt (16) 176-5166 Spacer (20) 387-4479 Bracket (26) 450-5968 Cylinder Guard As

3. Assemble guard assembly (26) before mounting on bearing (24). Refer to Illustration 3.

   Note: If machine is installed with the auto lube configuration, refer to Illustration 4.

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Illustration 5	g03874921
View of guard installation (A) Existing e-pin (3) 7F-6112 Bolt (14) 9X-8258 Washer (17) 244-5389 Special Spacer (26) 450-5968 Cylinder Guard As

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Illustration 6	g03874924
View of guard with auto lube configuration installation (A) Existing e-pin (4) 7X-0587 Hard Washer (13) 8T-7338 Bolt (23) 442-5017 Spacer (26) 450-5968 Cylinder Guard As

4. Bolt the guard assembly (26) to the e-pin (A) .