PRODUCT SUPPORT PROGRAM FOR REPLACING THE 185-1897 PILOT PRESSURE REDUCING VALVE ON CERTAIN 988H, 992K, AND 993K LARGE WHEEL LOADERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE 185-1897 PILOT PRESSURE REDUCING VALVE ON CERTAIN 988H, 992K, AND 993K LARGE WHEEL LOADERS

Usage:

REBE6765-00

22Dec2010


U-517
A-424
D-454
O-454

 
After Failure Only
  
 Parts stock action needed 

PRODUCT SUPPORT PROGRAM FOR REPLACING THE 185-1897 PILOT PRESSURE REDUCING VALVE ON CERTAIN 988H, 992K, AND 993K LARGE WHEEL LOADERS

5117 5467
PS51953
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51953" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code.

NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Dec2012

PROBLEM

The existing 185-1897 Pilot Pressure Reducing Valve can fail on certain 988H, 992K, and 993K Large Wheel Loaders. If the existing 185-1897 Pilot Pressure Reducing Valve fails it can cause excessive noise while operating the implements. It can also cause excessive drift of the Lift Arms (Boom). If the pilot system is overpressurized as the result of a failure it may also cause external leaks from the pilot circuit due to overpressurization of seals.

AFFECTED PRODUCT

Model Identification Number
988H  BXY04000-04025, 4027-4045, 4048-4049, 4052-4054, 4056-4057, 4059-4125, 4127-4142, 4144-4158, 4160-4178, 4180-4185, 4188, 4191-4192, 4195, 4198-4205, 4207-4212, 4214-4217, 4219, 4221-4223, 4228-4230, 4234-4237
992K  H4C00406-00455, 457, 460, 462-465, 467-471, 477-479
993K  Z9K00365-00379, 382-383

PARTS NEEDED

Qty

Part Number Description
1 3700438 VALVE GP-PRESS-B
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

****Parts Stock ****

Remove all 185-1897 Pilot Pressure Reducing Valves from dealer parts stock.

 
 
****Affected Product****
Refer to your machines service manual if/as needed for Parts Identification as well as Removal and Installation Guidelines.

Replace the existing 185-1897 Pilot Pressure Reducing Valve with new 370-0438 Pilot Pressure Reducing Valve.

SERVICE CLAIM ALLOWANCES

****Parts Stock****

Submit one claim for all parts removed from dealer parts stock.

 
 
****Affected Product****
Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-5000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job



PARTS DISPOSITION

****Parts Stock****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

****Affected Product****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Caterpillar Information System:

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