PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE LIFT CYLINDER YOKE ON CERTAIN D7E AND D7E LGP TRACK-TYPE TRACTORS Caterpillar


PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE LIFT CYLINDER YOKE ON CERTAIN D7E AND D7E LGP TRACK-TYPE TRACTORS

Usage:

REBE6804-00

22Feb2011


U-70
D-62
O-65

 
Priority
  
  

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE LIFT CYLINDER YOKE ON CERTAIN D7E AND D7E LGP TRACK-TYPE TRACTORS

5102
PI31844
NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI31844" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI31844" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


COMPLETION DATE

TERMINATION DATE

31Aug2011 29Feb2012

PROBLEM

An improved lift cylinder yoke is available for certain D7E and D7E LGP Track-Type Tractors. The existing yoke can fail prematurely resulting in damage to the lift cylinder hydraulic lines.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
D7E  MDB00116, 121, 126, 128-134, 136-142, 144-156, 160-163, 165, 167-178
*******Group  2*******
D7E LGP  SCG00118-00122

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 1P0808 GREASE-MP
2 5K9090 SEAL-O-RING-ORFS (If Required)
1 3586189 YOKE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
1 1P0808 GREASE-MP
2 5K9090 SEAL-O-RING-ORFS (If Required)
1 3183029 FILM-CATERPILLAR
1 3340188 COVER
1 3586189 YOKE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Replace the 244-2635 Yoke with a 358-6189 Yoke. The LGP (SCG Prefix) tractors will need a new 334-0188 Cover and 318-3029 Film to maintain clearance to the blade.
Image1

OWNER NOTIFICATION

U.S. and Canadian owners will receive the attached Owner Notification.

SERVICE CLAIM ALLOWANCES

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 3.0-hour job for Group 1

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
100%
100%
0%
0%
0%
0%

 NOTE: This is a 3.0-hour job for Group 2


PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE LIFT CYLINDER YOKE ON CERTAIN D7E AND D7E LGP TRACK-TYPE TRACTORS

MODELS INVOLVED - D7E and D7E LGP Track-Type Tractors


Dear Caterpillar Product Owner:

The lift cylinder yoke needs to be replaced on the products listed below. The existing yoke could fatigue and crack. You will not be charged for the service performed.

Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

Please refer the dealer to their Service Letter dated 22Feb2011 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.



Caterpillar Inc.

Identification #(s)



Attached to 22Feb2011 Service Letter


Rework Procedure


Group Number 1  
 
Use KENR5166 (Bulldozer Lift Cylinder - Remove and Install) to replace the yoke.
 
 
Group Number 2  
 
1. Use KENR5166 (Bulldozer Lift Cylinder - Remove and Install) to replace the yoke.
2. LGP (SCG) tractors only - Remove excess material from the top of the front bearing cap so the new cover mating surface is flat. The new cover is needed for clearance to the blade in the full lift position.
Image2.1.1
 
 

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