PRODUCT SUPPORT PROGRAM FOR ADDING SEALANT TO THE 207-8218 PLUG ON CERTAIN 621G, 623G, AND 627G WHEEL TRACTOR SCRAPERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR ADDING SEALANT TO THE 207-8218 PLUG ON CERTAIN 621G, 623G, AND 627G WHEEL TRACTOR SCRAPERS

Usage:

REBE6758-00

21Dec2010


U-513
A-422
D-451
O-450

 
After Failure Only
  
  

PRODUCT SUPPORT PROGRAM FOR ADDING SEALANT TO THE 207-8218 PLUG ON CERTAIN 621G, 623G, AND 627G WHEEL TRACTOR SCRAPERS

4307
PS51951
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51951" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Dec2012

PROBLEM

The existing 207-8218 Plug can work loose on certain 621G, 623G, and 627G Wheel Tractor Scrapers. If the existing plug comes loose during operation, it allows pump pressure in the pilot line to the HMU.

AFFECTED PRODUCT

Model Identification Number
621G  DBB00200-00340, 342-343, 345-350, 352-705
621G OEM DXB00100-00160

MSE00100-00191
623G CES00301-00346, 450-576

DBC00150-00526
627G AXF00280-00312, 500-729

CEX00187-00315, 400-602

DBD00250-00417, 419-933

PARTS NEEDED

Qty

Part Number Description
2 7J0204 SEAL-O-RING
2 9S8007 PLUG-STOR
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Refer to the Service Manual if/as necessary.

Clean area around the steering valve before removing the steering valve from the machine. Take end cover off the steering valve and pull main control stem out of valve. Add threadlock sealant (Locktite #271-Red) to the first couple of threads on the plug. Tighten the plug to a torque of 12+/-1 Nm. Wipe off any excess sealant from the end of the stem.
Image1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-4000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
4001-6000 hrs,
25-48 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 8.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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