PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL LIFT PUMP ON CERTAIN 416D, 420D, 422E, 424D, 428D, 428E, 432D, 432E, 434E, 442D, 442E, 444E, 414E, 430D BACKHOE LOADERS AND D3G XL, D3G LGP, D3G LGPJ, D4G XL, D4G LGP, D5G XL, D5G LGP, D5G LGPJ TRACK-TYP
Usage:
REBE6672-01
| 28Feb2011 |
| (Revised 02May2011) |
U-79
A-62
D-70
O-73
| After Failure Only | PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL LIFT PUMP ON CERTAIN 416D, 420D, 422E, 424D, 428D, 428E, 432D, 432E, 434E, 442D, 442E, 444E, 414E, 430D BACKHOE LOADERS AND D3G XL, D3G LGP, D3G LGPJ, D4G XL, D4G LGP, D5G XL, D5G LGP, D5G LGPJ TRACK-TYPE TRACTORS |
|
| 1290 | PS51995 |
|
| NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51995" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
| NOTE: | This Revised Service Letter replaces the 28Feb2011 Service Letter. Changes have been made to Affected Product. |
TERMINATION DATE |
| 28Feb2013 |
PROBLEM
| The existing lift pump can seize or create low fuel pressure on certain 416D, 420D, 422E, 424D, 428D, 428E, 432D, 432E, 434E, 442D, 442E, 444E, 414E, 430D Backhoe Loaders and D3G XL, D3G LGP, D3G LGPJ, D4G XL, D4G LGP, D5G XL, D5G LGP, D5G LGPJ Track-Type Tractors. If the existing lift pump fails it can/will cause the engine to produce low power. |
AFFECTED PRODUCT
| Model | Identification Number |
| *******Group 1******* | |
| 414E IL | ELB00150-00881 |
| 416D | B2D00152-02701 BFP12902-17198 BGJ01050-01315 BKG00217-00226, 300-791, 1300-2204, 2500-2651 |
| 416E | CBD00940-06833 SHA00116-07176, 7178-7363, 72107 |
| 416E ST | BWC00150-00159, 180-372 LMS00151-00886, 888-1032, 1047-1048, 1099-1176 |
| 420D | BKC00920-00922 FDP18401-20184, 20186-27266, 90257 |
| 420D IT | BLN10302-13518, 13521-13528, 13538-13542 |
| 420E | HLS00210-08370 KMW00150-03299 |
| 422E | DSK00150-00302, 304-305, 307-308, 316-317, 319-328, 332-333, 336, 338-340, 349-652 HBE00240-01406, 1600-2951 MAW00150-01014, 1016-1028, 1030-1031, 1033-1039, 1041-1059 |
| 424D | CJZ00270-00292 RXA00209-02672 |
| 428D | BXC00233-02370 DSX00215-00655, 657-997 MBM00230-00328 |
| 428E | DPH00150-00687, 689-1013, 1015-1383 DXC00150-00316, 322, 324, 326, 337-339, 343-421, 424, 427-428, 430-448, 450, 452-803 SNL00150-02073, 2200-5515 |
| 430D | BNK05901-07307 |
| 430D IT | BML04802-05472 |
| 430E | DDT00220-00907 EAT00230-01473 |
| 432D | TDR00254-00406, 410-663 WEP00250-01593, 1596, 1598-1702, 1704-1706, 1709-1712, 1714-1716, 1718-2821 |
| 432E | BXE00188, 260-2060, 2200-4598 JBA00150-00966, 969-978, 982-995, 997-1017 RXS00150-00196, 198-199, 202-545 |
| 434E | FSH00280-00830, 900-1625 SEF00150-00185 SJL00150-00266, 271-273 SXB00150-00177, 186-210, 215-251 |
| 442D | SMJ00151-00586 TBD00261-00351 |
| 442E | EME00150-00193 GKZ00290-00511, 600-825 PCR00150-00162, 164-183 |
| 444E | HXB00150-00154, 157-175 LBE00310-00498, 600-805 NBA00150-00179 |
| *******Group 2******* | |
| D3G LGP | BYR00400-02093 |
| D3G LGPJ | CXT00300-00821 |
| D3G XL | JMH00450-02835 ZDN00250-00271 |
| D4G LGP | TLX00300-01343 |
| D4G XL | HYD00350-02561 |
| D5G LGP | RKG00500-03701 |
| D5G LGPJ | RSC00200-00261 |
| D5G XL | DKT00150-00157 WGB00550-04275 |
| *******Group 3******* | |
| 416E OEM | B6P00100-00133, 135-136, 139-156, 170-183, 191-202, 204-209, 214-222, 233-236, 242-245, 247-252, 257-271, 275-280, 286-295, 305-310, 313-316, 319-322, 330-344, 354, 362-371, 375-400, 405-416 GRR00105-00111, 115-123, 136-141, 153-155, 160-162 |
| 420D OEM | HLT00100 |
PARTS NEEDED
Qty |
Part Number | Description |
| *******Group 1******* | ||
| 1 | 3491063 | FILTER GP-FUEL |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 2******* | ||
| 1 | 3491063 | FILTER GP-FUEL |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 3******* | ||
| 1 | 3491063 | FILTER GP-FUEL |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
ACTION REQUIRED
| Replace the failed lift pump with a new 349-1063 Fuel Filter Group. |