PRODUCT SUPPORT PROGRAM FOR REWORKING THE FRONT AXLE ON CERTAIN 120M, 140M, AND 160M MOTOR GRADERS EQUIPPED WITH ALL WHEEL DRIVE (AWD)
Usage:
REBE6276-00
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| 29Jul2010 |
U-285
A-219
D-245
O-248
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| Before/After | PRODUCT SUPPORT PROGRAM FOR REWORKING THE FRONT AXLE ON CERTAIN 120M, 140M, AND 160M MOTOR GRADERS EQUIPPED WITH ALL WHEEL DRIVE (AWD) |
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| 1408 | PS43127 |
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| NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43127" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 31Jul2012 |
PROBLEM
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| The front axle can be updated on certain 120M, 140M, and 160M Motor Graders equipped with All Wheel Drive (AWD) by installing new guards, harnesses, and changing the hose retention. The new guards will reduce the debris buildup around the speed sensors. The new harness and the new hose retention will increase service life of these components. |
AFFECTED PRODUCT
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| Model | Identification Number |
| *******Group 1******* | |
| 120M | B9W00100-00193 D9W00100-00161 |
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| *******Group 2******* | |
| 140M | B9D00129, 763, 1034-1035, 1056-1057, 1096, 1099, 1115, 1120, 1123, 1127, 1174, 1179, 1184, 1191, 1195, 1220, 1224, 1228, 1236, 1244, 1265, 1286, 1290, 1297-1298, 1314, 1358, 1362, 1370-1371, 1376, 1381, 1386, 1390, 1395, 1399, 1403, 1412 B9G00100-00251, 1001-1015 B9M00126-00127, 129, 132-135, 143, 170-172, 176-185, 188-189, 191-206, 208-215, 217-219, 221-222, 224-225, 228-229, 231-232, 234-235, 239, 241-242, 245-249, 251-252, 255-256, 260, 263-264, 266-267, 270, 272, 275, 279-280, 283-284, 290-291, 302-319, 321-342, 344-352, 354, 361-364, 366, 370, 374, 376, 378, 380, 382, 396-397, 400-401, 406, 411-412, 419, 421, 428-429, 434, 436, 438, 440, 446, 448, 453, 457, 459-468, 471, 474, 479-483, 486, 488, 491, 493, 498, 501, 504, 509, 511, 514, 516, 521, 525, 529, 531, 533, 536, 538-539, 543, 545, 548 D9G00100-00208, 1001-1040 |
| 160M | B9E00115, 194-195, 205, 207, 216-217, 227, 234, 239, 241, 244, 255 B9L00115-00117, 119-120, 150-152, 156-163, 165, 187, 189, 191-196, 198-201, 203-205, 208, 212-215, 219-221, 226-227, 238, 240, 243, 255-263, 270-272, 274-277, 279-280, 282-283, 285-287, 297, 326, 328, 336, 338, 348-350, 352, 354-355, 361-362, 366, 371, 377 B9T00100-00162 D9T00100-00140 |
PARTS NEEDED
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Qty |
Part Number | Description |
| *******Group 1******* | ||
| 2 | 6V1228 | CLIP |
| 2 | 7K1181 | STRAP-CABLE |
| 4 | 8C8585 | SCREW-BUTTON HD |
| 10 | 8T4121 | WASHER-HARD |
| 2 | 8T4137 | BOLT |
| 4 | 2380251 | SCREW-BUTTON HD |
| 1 | 2878826 | BLOCK (After Failure Only) |
| 1 | 2878830 | BLOCK (After Failure Only) |
| 2 | 2964400 | STRAP AS |
| 1 | 3451697 | GUARD AS. |
| 1 | 3451698 | GUARD AS. |
| 2 | 3451699 | PLATE |
| 1 | 3518442 | HARNESS AS. |
| 1 | 3518443 | HARNESS AS. |
| 2 | 3586680 | SLEEVE-ABRASION |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 22% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 2******* | ||
| 2 | 6V1228 | CLIP |
| 2 | 7K1181 | STRAP-CABLE |
| 4 | 8C8585 | SCREW-BUTTON HD |
| 10 | 8T4121 | WASHER-HARD |
| 2 | 8T4137 | BOLT |
| 4 | 2380251 | SCREW-BUTTON HD |
| 1 | 2878826 | BLOCK (After Failure Only) |
| 1 | 2878830 | BLOCK (After Failure Only) |
| 2 | 2964400 | STRAP AS |
| 1 | 3451697 | GUARD AS. |
| 1 | 3451698 | GUARD AS. |
| 2 | 3451699 | PLATE |
| 1 | 3518440 | HARNESS AS. |
| 1 | 3518441 | HARNESS AS. |
| 2 | 3586680 | SLEEVE-ABRASION |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 22% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
ACTION REQUIRED
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| See Special Instruction REHS5513 "Procedure for Replacing Sensor Harnesses and Installing Harness Guards for the AWD Motor Speed Sensors on Certain Series M-Series Motor Graders." |
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SERVICE CLAIM ALLOWANCES
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| *******Group 1******* | ||||||
0-60 mo |
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| NOTE: This is a 6.5-hour job for Group 1 | ||||||
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| *******Group 2******* | ||||||
0-60 mo |
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| NOTE: This is a 6.5-hour job for Group 2 | ||||||
PARTS DISPOSITION
| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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