PRODUCT SUPPORT PROGRAM FOR REPLACING 3E-5239 BACKUP LIGHT RELAY WITH A 231-3930 RELAY ON CERTAIN 773F, 775F AND 777F OFF-HIGHWAY TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING 3E-5239 BACKUP LIGHT RELAY WITH A 231-3930 RELAY ON CERTAIN 773F, 775F AND 777F OFF-HIGHWAY TRUCKS

Usage:

REBE6284-00

14Oct2010


U-420
A-337
D-362
O-366

 
Before/After
  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING 3E-5239 BACKUP LIGHT RELAY WITH A 2313930/">231-3930 RELAY ON CERTAIN 773F, 775F AND 777F OFF-HIGHWAY TRUCKS

7301 1408
PS43176
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43176" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Oct2011

PROBLEM

The 3E-5239 relay when used for the Backup Light circuit on certain 773F, 775F and 777F off-highway trucks can cause the 304-5687 ECM to reset due to voltage transients. The replacement 2313930/">231-3930 relay utilizes a suppression diode to eliminate voltage transients.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
773F OEM  EXD00100-00110
775F OEM  EYG00100-00101
777F OEM  JXP00100-00154
*******Group  2*******
773F  EED00751-01118
775F  DLS00749-01095
777F  JRP01381-02247

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 2313930 RELAY AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
1 2313930 RELAY AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Replace the existing 3E-5239 relay used for the Backup Light circuit with the 2313930/">231-3930 relay.
Image1
Image2
Image3

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-18000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 0.5-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-18000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 0.5-hour job for Group 2



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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