PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE WATER TANK KIT ON CERTAIN SKID STEER LOADERS, MULTI-TERRAIN LOADERS, AND COMPACT TRACK LOADERS
Usage:
REBE6256-00
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| 10Aug2010 |
O-271
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| Safety Parts stock action needed | PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE WATER TANK KIT ON CERTAIN SKID STEER LOADERS, MULTI-TERRAIN LOADERS, AND COMPACT TRACK LOADERS |
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| 7750 | PI10814 |
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| NOTE: | This Program must be administered as soon as possible.
When reporting the repair, use "PI10814" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim
Description Code and "T" as the SIMS Description Code.
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| NOTE: | When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7751" as the Group Number, "56" as the Description Code. |
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PROBLEM
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| The water pump group included in the roof mounted water tank kit needs to be replaced on certain Skid Steer Loaders, Multi-Terrain Loaders, and Compact Track Loaders. The existing water pump may cause electronic interference with nearby electronic devices. |
AFFECTED PRODUCT
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| Model | Identification Number |
| *******Group 1******* | |
| 216 | 4NZ01529, 2910, 3490, 4916 |
| 226 | 5FZ02162, 2209, 2690, 3643, 3666, 4018, 5547, 5949, 9395-9397, 9722, 10286, 10921, 10932, 11115, 11122-11123 |
| 226B | MJH00708, 720, 1474, 1980, 3583, 3588, 3885-3886, 4807, 5118, 5820, 7860, 8982, 9824 |
| 232B | SCH02946 |
| 242B | BXM00958, 1278-1279, 1911, 2411, 2416, 3523, 4843 |
| 246 | 5SZ04894, 5190, 5467-5468, 6253 |
| 248 | 6LZ01563 |
| 248B | SCL00330, 827, 918, 1355, 1361, 1598, 1691-1693 |
| 262 | CED02251 |
| 262B | PDT01274, 2479, 4907 |
| 268B | LBA00282, 579, 1582, 1999 |
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| *******Group 2******* | |
| 226B | MJH03887, 7013, 9868, 11108 |
| 242 | CMB01070 |
| 246 | 5SZ04705 |
| 246C | JAY00824-00825, 827, 949, 1486, 1509, 2888 |
| 256C | DWS01444 |
| 262C | MST00829, 2926 |
| 277C | JWF00451, 877, 880 |
| 289C | JMP00368 |
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| *******Group 3******* | |
| 216 | 4NZ00523-00524, 753-757, 866-880, 885-888, 1006-1009, 1032, 1034, 1041-1043, 1068-1071, 1154-1156, 1378-1380, 1382-1384, 1392-1393, 1410, 1412-1417, 1420-1422, 1440-1444, 1446-1447, 1449, 1451, 1456-1457, 1459, 1461-1464, 1466, 1509-1510, 1512, 1514, 1516, 1518-1519, 1523, 1569, 1571-1572, 1574, 1576, 1578, 1580, 1582, 1642, 1644, 1646-1648, 1909, 1994-1995, 1998, 2055, 2114, 2292, 2294, 2523-2525, 2538, 2547-2548, 2552, 2568-2571, 2592, 2594-2596, 2606-2608, 2614-2619, 2621, 2623, 2685-2688, 2694-2696, 2758, 2761-2767, 2784-2789, 2837, 2845, 2847, 2861-2864, 2867-2868, 2871, 2873, 2875, 2877-2878, 2886, 2888, 2890-2893, 2915-2916, 2918-2922, 2924, 2926, 2928, 2930, 2932, 2934-2935, 2937, 2939, 2946, 2948, 2950-2951, 2953-2954, 2956, 2959, 2961, 2963, 2965, 2967, 2974, 2977, 2995, 2997, 3599, 3601, 3658-3660, 3708-3711, 3744, 3746, 3750, 3914, 4073, 4595-4596, 4599, 4601, 4617, 4754, 4756-4757, 4810-4812, 4875, 4877-4880, 4897-4899, 4901-4903, 5011, 5013, 5100-5102, 5331-5334, 5361-5363, 5499-5501, 5637, 5714-5716, 5718, 5722 |
| 216B | RLL00257-00258, 410, 423, 425-426, 428, 431, 504-505, 517, 551, 553, 555, 557, 569-572, 606-609, 611-613, 615, 661-662, 665, 671, 762, 780, 835-836, 1017-1022, 1055-1056, 1385-1387, 1389-1390, 1395-1396, 1753-1755, 1763-1764, 1772, 1933-1936, 2169-2172, 2207-2209, 2212-2217, 2285, 2519-2521, 2600, 2772-2775, 3235-3236, 3238, 3242, 3244, 3248-3250, 3252-3254, 3257, 3267, 3365, 3377, 3586-3588, 3637, 3641-3642, 3646, 3863-3864, 3974, 4020-4023, 4037, 4040, 4054, 4058, 4068-4070, 4076, 4082, 4206, 4209-4210, 4212, 4272, 4335, 4347, 4436-4437, 4648, 4650, 4658, 4663, 4665, 4668-4669, 4730, 4751, 4756, 4758, 4919-4923, 5016-5017, 5332, 5336-5339, 5347-5348, 5368, 5373-5376, 5389, 5391, 5676, 5705, 5709, 5711, 5714-5715, 5718, 5720, 5724, 5726-5727, 5731, 5736, 5743, 5747, 5755-5757, 5845-5846, 5854-5855, 5868, 6081, 6083-6084, 6182, 6185, 6202-6203, 6208, 6211-6214, 6216, 6222, 6825, 7841, 7843, 7849-7850, 7856-7857, 7885-7886, 7894, 7900, 7905-7906, 7910, 7914-7915, 7922, 7924, 8414, 8417, 8419, 8423, 8776 |
| 226 | 5FZ01503-01505, 2071, 2073, 2077, 2079-2080, 2131, 2141, 2143-2145, 2169, 2174, 2177, 2387-2390, 2392-2393, 2408-2409, 2423-2424, 2461, 2671-2676, 2678-2682, 2717-2718, 2720, 3137, 3139, 3156, 3499, 3501, 3532, 3534, 3854-3855, 4005, 4007, 4012-4013, 4167, 4260, 4380, 4382-4383, 4390, 4392, 4787-4788, 5329, 5332, 5334, 5336, 5483, 5485, 5505, 5507-5508, 5545, 5595, 5597, 5600-5602, 5604-5605, 5685, 5698, 5726, 5730, 5733, 5735, 5737, 5790-5793, 5854-5857, 5863, 5867, 5869-5871, 5873, 5877, 5879-5880, 5882, 5884, 5887-5900, 5904, 5910, 5914, 5918, 5921, 5923, 5925, 5927, 5929, 5935, 5937-5940, 5947, 5950, 5952-5954, 5957, 5959-5967, 5969-5973, 5975-5977, 5982-5989, 5994-5995, 5998, 6000-6001, 6004-6006, 6008, 6010, 6012-6013, 6030-6033, 6747, 6749, 6751, 6773, 6775, 6777, 6779, 6825-6826, 6867, 7034-7036, 7156, 7158, 7219, 7435-7436, 7785, 7817, 7819-7820, 7898, 7910, 7912-7913, 8013, 8279, 8282, 8284, 8335, 8337, 9377, 9379, 9394, 9708-9710, 9891, 10255-10256, 10749-10750, 10766-10768, 11004-11006, 11148-11149, 11168-11169, 11174, 11176-11177 |
| 226B | MJH00524-00529, 779, 853, 981-982, 988, 992, 1070-1073, 1281-1282, 1447-1448, 1450, 1472, 1494, 1550, 2072, 2097-2099, 2101, 2599, 2661, 2665, 3092-3093, 3167-3170, 3288-3289, 3361-3362, 3380, 3384-3386, 3548, 3581-3582, 3927, 3963-3964, 4204-4207, 4517-4519, 4563-4566, 4796, 4798, 5620, 5625, 5637, 5682-5683, 5803, 5821, 5823, 5946, 6030-6033, 6143-6145, 6209-6211, 6251-6254, 6483, 6485, 6489-6490, 6541, 6810-6813, 6826, 6840, 6857, 6964-6965, 6970, 6990-6991, 6994, 7048-7049, 7195, 7198-7199, 7349, 7509, 7602, 7701, 7834, 7970, 7980, 8121-8122, 8186-8189, 8950-8951, 8956, 8963, 8984, 9094, 9097, 9287-9288, 9295, 9505, 10792, 11092, 11094, 11226, 11361, 11364, 12689, 12835, 12840, 12848, 12855, 12898-12899, 12959, 12969, 13294, 13298, 13304, 13334, 13602, 13606, 14322-14323, 14393, 14438-14439, 14497, 14542 |
| 232 | CAB00300, 509, 578, 580, 617, 673-678, 859-861, 1138-1139 |
| 232B | SCH00274-00275, 648-649, 1157, 1184, 1851, 1864-1865, 1902, 1947, 1994, 3017, 3448 |
| 236 | 4YZ01266, 1321-1322, 1369-1370, 1510-1513, 2342, 2345, 2517, 2519, 2964, 3127, 4024, 4079, 4226, 4344, 4346, 4348, 4350, 4354, 4357, 4359-4360, 4362-4370, 4372, 4374-4375, 4377, 4381, 4386-4395, 4398, 4411-4413, 4420, 4423, 4658, 4724, 5313, 5482, 5551-5552, 6262-6263, 6265, 6802 |
| 236B | HEN01012, 2763, 4578, 4800, 5047, 5280, 5740, 6213, 6787, 9007, 9123, 9164, 9227 |
| 242 | CMB00734, 835-836, 843, 847, 915-916, 1133, 1430 |
| 242B | BXM00343, 914, 960, 1286, 1772, 2570, 2826, 2869, 2874, 2877, 2974, 3231, 3237, 3534, 3537, 3561, 3650, 3653, 4894, 4896 |
| 246 | 5SZ01126-01127, 1163, 1178, 1182, 1287, 1318-1320, 1411, 1788, 1791, 1793, 1795, 1914, 1916, 2652, 2654, 3284, 3434, 3436, 3438, 4220-4224, 4290, 4305, 4307, 4534, 4643-4646, 4648-4649, 4651, 4653-4655, 4666, 4668-4669, 4671, 4972, 5294-5297, 5416, 5418, 5420-5421, 5759, 6827, 7107-7108, 7112, 7842, 8120, 8133-8135 |
| 246B | PAT01401, 2584, 2604-2605, 2970, 3814-3815, 4093, 4586-4589, 4602-4603 |
| 247 | CML00651, 660, 690-691, 701-702, 741-742, 912-913, 924-925, 987-989, 1046-1047, 1115-1116, 1220, 1223-1224, 1295-1296 |
| 247B | MTL00200, 330, 418, 420-421, 450-453, 466-467, 469-470, 472-474, 489, 495, 601, 609, 617, 643-646, 655, 864-865, 989-990, 1044, 1571, 1573-1574, 1579-1580, 1676-1678, 1680-1682, 1904-1905, 1914, 1924-1931, 2184, 2281-2283, 2829-2831, 2931, 3124, 3205-3208, 3460-3461, 3844-3846, 4037-4040, 4221-4224, 4236-4237, 4284, 4310, 4317, 4319, 4324-4326, 4397-4399, 4410, 4412, 4414, 4437, 4439-4440, 4558-4559, 4575, 5758-5759, 5764, 6143-6144, 6182-6184, 6196, 6227 |
| 248 | 6LZ01259-01261, 1396, 1399, 1506-1507, 1723, 1839-1840, 2102-2103 |
| 248B | SCL01047, 1089, 1356, 1461, 1630-1631, 1694-1695, 1824, 1830, 1975, 1982-1984 |
| 257 | CMM00768, 848, 862, 917, 1276, 1285-1287, 1428, 1571-1573, 1727-1728, 1753, 1786, 1864 |
| 257B | SLK00413, 731-732, 754-760, 805, 808, 810, 812, 815, 818, 823-824, 1081, 1139, 1144, 1155, 1161, 1283, 1287-1288, 1545-1546, 1737, 1752-1753, 1835, 1871, 2373-2374, 2536-2537, 2540, 2654-2655, 2663, 2820, 2933-2936, 2947, 2953-2957, 2972, 3523, 4354, 4482-4483, 4739-4741, 5119, 5279-5280, 5285, 5658-5661, 5760, 5784, 6020, 6170, 6253, 6256, 6258-6261, 6302-6303, 6305-6306, 6311, 6314, 6442-6444, 6446, 6448, 6512, 6517-6518, 6573, 6577-6578, 6580, 6582, 6586, 6758, 6760-6762, 8451, 8530, 8820, 8882, 8935, 8937, 9081, 9348 |
| 262 | CED01845, 1847, 2026, 2248 |
| 262B | PDT03056-03057, 3696, 3858-3859, 3979, 4370, 4712 |
| 268B | LBA01314, 1619, 1684-1685 |
| 277 | CNC01581, 1861-1862, 1950, 1953-1955, 1964-1965, 2077, 2231-2233, 2242, 2419, 2483, 2593, 2605, 2820 |
| 277B | MDH00305, 307, 533-534, 537-538, 572, 574-575, 672, 686-687, 690-693, 696-697, 759-760, 762-763, 765-767, 792, 1766-1767, 1806-1807, 2175-2176, 2341, 2430-2431, 2468, 2512, 2536, 2654-2655, 2661-2663, 2679-2680, 2782, 3201-3202, 3593, 3629-3631, 3761, 3872, 3877-3878, 3893, 3931, 3937, 4009-4010, 4133-4136, 4155-4156, 4243-4245, 4251, 4279, 4383-4385, 4452, 4574-4575, 4577-4579, 4582, 4613, 4623, 4912-4913, 5163, 5174-5176 |
| 287B | ZSA00621, 1128, 1739, 1855, 1927-1929, 1953, 2290-2291, 2446, 2738-2739, 3441, 3553-3554, 3854, 4390-4391, 4407-4408, 4627, 4638 |
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| *******Group 4******* | |
| 246C | JAY00829, 947-948, 950, 1475, 2663, 3301, 3484, 3488 |
| 256C | DWS00738, 1317 |
| 262C | MST02839 |
| 277C | JWF00233, 915, 1038, 1758, 1791 |
| 297C | GCP00311, 614-615 |
PARTS NEEDED
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Qty |
Part Number | Description |
| *******Group 1******* | ||
| 1 | 2T2396 | ADAPTER-ELBOW |
| 1 | 3S2093 | STRAP-CABLE |
| 4 | 5C2890 | NUT-HEX |
| 1 | 5K6875 | ADAPTER |
| 2 | 6V8398 | SEAL-O-RING-ORFS |
| 1 | 8M2770 | CLIP-LOOP |
| 1 | 8T4121 | WASHER-HARD |
| 1 | 8T4191 | BOLT |
| 4 | 8T4971 | BOLT |
| 1 | 9M5501 | ELBOW-STREET |
| 4 | 9X2045 | SCREW-TRUSS HEAD |
| 8 | 9X8256 | WASHER |
| 4 | 1012867 | WASHER-HARD |
| 1 | 3048047 | ADAPTER-ORFS |
| 1 | 3461832 | PUMP GP-DIAPH |
| 1 | 3461837 | TUBE AS-WATER |
| 1 | 3461838 | PLATE AS |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 2******* | ||
| 1 | 2T2396 | ADAPTER-ELBOW |
| 1 | 3S2093 | STRAP-CABLE |
| 4 | 5C2890 | NUT-HEX |
| 1 | 5K6875 | ADAPTER |
| 2 | 6V8398 | SEAL-O-RING-ORFS |
| 1 | 8M2770 | CLIP-LOOP |
| 1 | 8T4121 | WASHER-HARD |
| 1 | 8T4191 | BOLT |
| 4 | 8T4971 | BOLT |
| 1 | 9M5501 | ELBOW-STREET |
| 4 | 9X2045 | SCREW-TRUSS HEAD |
| 8 | 9X8256 | WASHER |
| 4 | 1012867 | WASHER-HARD |
| 1 | 3048047 | ADAPTER-ORFS |
| 1 | 3461832 | PUMP GP-DIAPH |
| 1 | 3461837 | TUBE AS-WATER |
| 1 | 3461838 | PLATE AS |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 3******* | ||
| 1 | 2T2396 | ADAPTER-ELBOW (If Required After Inspection) |
| 1 | 3S2093 | STRAP-CABLE (If Required After Inspection) |
| 4 | 5C2890 | NUT-HEX (If Required After Inspection) |
| 1 | 5K6875 | ADAPTER (If Required After Inspection) |
| 2 | 6V8398 | SEAL-O-RING-ORFS (If Required After Inspection) |
| 1 | 8M2770 | CLIP-LOOP (If Required After Inspection) |
| 1 | 8T4121 | WASHER-HARD (If Required After Inspection) |
| 1 | 8T4191 | BOLT (If Required After Inspection) |
| 4 | 8T4971 | BOLT (If Required After Inspection) |
| 1 | 9M5501 | ELBOW-STREET (If Required After Inspection) |
| 4 | 9X2045 | SCREW-TRUSS HEAD (If Required After Inspection) |
| 8 | 9X8256 | WASHER (If Required After Inspection) |
| 4 | 1012867 | WASHER-HARD (If Required After Inspection) |
| 1 | 3048047 | ADAPTER-ORFS (If Required After Inspection) |
| 1 | 3461832 | PUMP GP-DIAPH (If Required After Inspection) |
| 1 | 3461837 | TUBE AS-WATER (If Required After Inspection) |
| 1 | 3461838 | PLATE AS (If Required After Inspection) |
| Perform the inspection before ordering parts. Refer to the Action Required. | ||
| *******Group 4******* | ||
| 1 | 2T2396 | ADAPTER-ELBOW (If Required After Inspection) |
| 1 | 3S2093 | STRAP-CABLE (If Required After Inspection) |
| 4 | 5C2890 | NUT-HEX (If Required After Inspection) |
| 1 | 5K6875 | ADAPTER (If Required After Inspection) |
| 2 | 6V8398 | SEAL-O-RING-ORFS (If Required After Inspection) |
| 1 | 8M2770 | CLIP-LOOP (If Required After Inspection) |
| 1 | 8T4121 | WASHER-HARD (If Required After Inspection) |
| 1 | 8T4191 | BOLT (If Required After Inspection) |
| 4 | 8T4971 | BOLT (If Required After Inspection) |
| 1 | 9M5501 | ELBOW-STREET (If Required After Inspection) |
| 4 | 9X2045 | SCREW-TRUSS HEAD (If Required After Inspection) |
| 8 | 9X8256 | WASHER (If Required After Inspection) |
| 4 | 1012867 | WASHER-HARD (If Required After Inspection) |
| 1 | 3048047 | ADAPTER-ORFS (If Required After Inspection) |
| 1 | 3461832 | PUMP GP-DIAPH (If Required After Inspection) |
| 1 | 3461837 | TUBE AS-WATER (If Required After Inspection) |
| 1 | 3461838 | PLATE AS (If Required After Inspection) |
| Perform the inspection before ordering parts. Refer to the Action Required. | ||
ACTION REQUIRED
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Remove all 252-0386 and 258-3645 Water Tank Kits from dealer parts stock. |
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| Group 1 and Group 2: Refer to the attached Rework Procedure. Group 3: Contact the customer in order to determine if the machine is equipped with a water tank kit. Kit part numbers include 166-2550 or 252-0386. If the machine is equipped with the water tank kit, refer to the attached rework procedure to perform the repair. Group 4: Contact the customer in order to determine if the machine is equipped with a water tank kit. Kit part number is 258-3645. If the machine is equipped with the water tank kit, refer to the attached rework procedure to perform the repair. |
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OWNER NOTIFICATION
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| U.S. and Canadian owners will receive the attached Owner Notification. |
SERVICE CLAIM ALLOWANCES
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|
Submit one claim for all parts removed from dealer parts stock. |
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| NOTE: This is a 3.0-hour job for Group 1 | |||||
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| NOTE: This is a 3.0-hour job for Group 2 | |||||
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| NOTE: This is a 0.5-hour job for Group 3 | |||||
| Allow 0.5 hours for customer contact action prior to repair. If machine is found to have water tank kit installed, then allow 3.0 additional hours for rework. |
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| NOTE: This is a 0.5-hour job for Group 4 | |||||
| Allow 0.5 hours for customer contact action prior to repair. If machine is found to have water tank kit installed, then allow 3.0 additional hours for rework. |
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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| COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS XYZ Corporation 3240 Arrow Drive Anywhere, YZ 99999 SAFETY - PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE WATER TANK KIT ON CERTAIN SKID STEER LOADERS, MULTI-TERRAIN LOADERS, AND COMPACT TRACK LOADERS MODELS INVOLVED - 216, 216B, 226, 226B, 232, 232B, 236B, 242, 242B, 246, 246B, 246C, 247, 247B, 248, 248B, 256C, 257, 257B, 262, 262B, 262C, 268B, 277, 277B, 277C, 287B, 289C, 297C Dear Caterpillar Product Owner: The water pump group included in the roof mounted water tank kit needs to be replaced on the products listed below. The existing water pump may cause electronic interference with nearby electronic devices. You will not be charged for the service performed. Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. Please refer the dealer to their Service Letter dated 10Aug2010 when scheduling this service. We regret the inconvenience this may cause you, but urge you to have this service performed for your added safety and satisfaction. Caterpillar Inc. Identification #(s) Attached to 10Aug2010 Service Letter |
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| 1. Drain water from the tank. 2. Remove four bolts (A), washers (B), and two brackets (C) that secure tank assembly (D) to bracket assembly (E). |
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| Image1.1.1 |
| 3. Remove tank (D) from bracket assembly (E) to allow access to the connection between hose assembly (F) and valve (G). |
 |
| Image1.2.1 |
| 4. Disconnect hose assembly (F) from valve (G). 5. Fully remove tank assembly (D) from bracket assembly (E) and set aside. 6. Disconnect harness assembly (H) from pump group (J). |
 |
| Image1.3.1 |
| 7. Disconnect water hose (K) from elbow (L). 8. Remove four screws (M), four washers (N), and four locknuts (P) (washers and locknuts will be reused). 9. Remove pump group (J), strainer (R), and hose assembly (F) (strainer and hose assembly will be reused). 10. Remove strainer (R) and adapter (S) from pump group (J) (strainer and adapter will be reused). Do not separate the strainer and adapter. 11. Discard pump group (J). 12. Apply pipe sealant to pipe thread on 2T-2396 adapter (BB) and install in the outlet port of the 346-1832 Pump Group (DD). Orient as shown and tighten to a torque of 17.5 +4.0/-0.0 Nm (Caution: do not over tighten fittings to pump as housing may crack). |
 |
| Image1.4.1 |
| 13. Apply pipe sealant to the external pipe thread on the 5K-6875 Adapter (HH) and install in the inlet port of pump group (DD). Tighten to a torque of 17.5 +4.0/-0.0 Nm (Caution: do not over tighten fittings to pump as housing may crack). |
 |
| Image1.5.1 |
| 14. Apply pipe sealant to the external pipe thread on the adapter (S) and install in the 9M-5501 Elbow (PP). Orient as shown and tighten to a torque of 35 +4/-0 Nm. |
 |
| Image1.6.1 |
| 15. Apply pipe sealant to the external pipe thread on elbow (PP) and install to the 5K-6875 Adapter (HH). Orient as shown and tighten to a torque of 35 +4/-0 Nm while using a backup wrench on adapter (HH). |
 |
| Image1.7.1 |
| 16. Install the four rubber grommets supplied with pump group (DD) to the ribbed side of the mounting flange. Then, attach pump group (DD) to the 346-1838 Plate Assembly (FF) using four 8T-4971 Bolts (NN), four 101-2867 Washers (AA), four washers (N), and four locknuts (P). After the nut and washer are seated, tighten the bolts 2 additional turns. |
 |
| Image1.8.1 |
| 17. Install a 6V-8398 Seal (JJ) into outlet elbow (BB). Then, install 346-1837 Tube Assembly (EE) to the 2T-2936 Adapter (BB) on the pump outlet. Use 8M-2770 Clip (KK), 8T-4191 Bolt (MM), and 8T-4121 Washer (LL) to secure tube assembly (EE) to plate assembly (FF). |
 |
| Image1.9.1 |
| 18. Install inlet hose assembly (F) to the inlet of strainer (R). Install the 6V-8398 Seal (JJ) into the 304-8047 Adapter (CC). Install adapter (CC) to the 346-1837 Tube Assembly (EE). |
 |
| Image1.10.1 |
| 19. Install subassembly from Step 18 to bracket assembly (E) using four 9X-2045 Screws (RR), four 5C-2890 Nuts (GG), and eight 9X-8256 Washers (SS). 20. Route harness from pump group (DD) through the opening in the left rear or bracket assembly (E) and connect to harness (H). Secure the harness to tube assembly (EE) with a 3S-2093 Strap (TT). |
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| Image1.11.1 |
| 21. Reinstall the tank to the bracket assembly, attaching hose assembly (F) to valve (G) on the tank. Secure the tank to the bracket assembly using brackets (C), bolts (A), and washers (B) removed in Step 2. 22. Reconnect water hose (K) to adapter (CC). 23. Refill the tank with water and test operation. |
Caterpillar Information System:
PRODUCT SUPPORT PROGRAM FOR REPLACING THE GRAB ARMS AND CYLINDERS ON CERTAIN HF201 FELLING HEADS PRODUCT SUPPORT PROGRAM FOR REPLACING THE GRAB ARMS AND CYLINDERS ON CERTAIN HF201 FELLING HEADS
PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW SOFTWARE ON CERTAIN 793F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW SOFTWARE ON CERTAIN 793F OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING 9G1919 PLANETARY GEARS IN DEALER PART STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING 9G1919 PLANETARY GEARS IN DEALER PART STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE GRAB ARM CYLINDER PISTONS ON CERTAIN HF 201 AND HF221 FELLING HEADS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE GRAB ARM CYLINDER PISTONS ON CERTAIN HF 201 AND HF221 FELLING HEADS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HOSE CLAMPS FOR THE ATTAC LINES ON CERTAIN 793F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE HOSE CLAMPS FOR THE ATTAC LINES ON CERTAIN 793F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 176-5459 BUCKET POSITIONER SWITCH ON CERTAIN 938GII, 938H, AND 994F WHEEL LOADERS, AND IT38GII, IT38H, AND IT62H INTEGRATED TOOL CARRIERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE 176-5459 BUCKET POSITIONER SWITCH ON CERTAIN 938GII, 938H, AND 994F WHEEL LOADERS, AND IT38GII, IT38H, AND IT62H INTEGRATED TOOL CARRIERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE UPPER ATAAC ELBOWS ON CERTAIN 777F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE UPPER ATAAC ELBOWS ON CERTAIN 777F OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REMOVING, IF NECESSARY, THE 185-6250 NIPPLE ASSEMBLIES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REMOVING, IF NECESSARY, THE 185-6250 NIPPLE ASSEMBLIES FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM TO ADDRESS LOSS OF ENGINE OIL PRESSURE RELATED TO THE OIL PUMP IDLER GEAR DOWELS ON CERTAIN C2.2 ENGINES INSTALLED IN 216B, 226B, 232B, 242B SKID STEER LOADERS, 247B AND 257B MULTI TERRAIN LOADERS, AND C1.5 ENGINES INSTALLED I PRODUCT SUPPORT PROGRAM TO ADDRESS LOSS OF ENGINE OIL PRESSURE RELATED TO THE OIL PUMP IDLER GEAR DOWELS ON CERTAIN C2.2 ENGINES INSTALLED IN 216B, 226B, 232B, 242B SKID STEER LOADERS, 247B AND 257B MULTI TERRAIN LOADERS, AND C1.5 ENGINES INSTALLED I
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE RECEPTACLE - GROUP AUXILIARY START ON CERTAIN R2900G LOAD HAUL DUMP MACHINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE RECEPTACLE - GROUP AUXILIARY START ON CERTAIN R2900G LOAD HAUL DUMP MACHINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 341-2377 OR 341-2409 TEMPERATURE MODULE GROUP (ESTAT CONTROLLER) ON CERTAIN 793F AND 797F OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 341-2377 OR 341-2409 TEMPERATURE MODULE GROUP (ESTAT CONTROLLER) ON CERTAIN 793F AND 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE LINE RELIEF VALVES ON CERTAIN 420E AND 430E BACKHOE LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE LINE RELIEF VALVES ON CERTAIN 420E AND 430E BACKHOE LOADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE HVAC DUCTS ON CERTAIN 320C, 320D, 322C, 324D, 325C, 325D, 330C, AND 330D FORESTRY MACHINES PRODUCT SUPPORT PROGRAM FOR REWORKING THE HVAC DUCTS ON CERTAIN 320C, 320D, 322C, 324D, 325C, 325D, 330C, AND 330D FORESTRY MACHINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN MOTOR SHAFT SEAL AND/OR REROUTING THE FAN MOTOR CASE DRAIN TO TANK LINES ON CERTAIN 16M MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN MOTOR SHAFT SEAL AND/OR REROUTING THE FAN MOTOR CASE DRAIN TO TANK LINES ON CERTAIN 16M MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND ELIMINATING INTERFEARENCE FOR THE 275-9243 OIL COOLER HOSE ASSEMBLY ON CERTAIN 770 AND 772 OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR INSPECTING AND ELIMINATING INTERFEARENCE FOR THE 275-9243 OIL COOLER HOSE ASSEMBLY ON CERTAIN 770 AND 772 OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING REAR AXLE SPINDLES ON CERTAIN 773F AND 775F OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING REAR AXLE SPINDLES ON CERTAIN 773F AND 775F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR INSTALLING OIL COOLER COVERS FOR CERTAIN 12M, 14M, 120M, 140M, AND 160M MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR INSTALLING OIL COOLER COVERS FOR CERTAIN 12M, 14M, 120M, 140M, AND 160M MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 178-8973 SECOND REDUCTION FINAL DRIVE BEARINGS ON CERTAIN 797B AND 797F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE 178-8973 SECOND REDUCTION FINAL DRIVE BEARINGS ON CERTAIN 797B AND 797F OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING THE PRESSURE REDUCING VALVE ON THE PISTON PUMP FOR THE HYDRAULIC FAN ON CERTAIN 793F OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING THE PRESSURE REDUCING VALVE ON THE PISTON PUMP FOR THE HYDRAULIC FAN ON CERTAIN 793F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE FRONT AXLE ON CERTAIN 120M, 140M, AND 160M MOTOR GRADERS EQUIPPED WITH ALL WHEEL DRIVE (AWD) PRODUCT SUPPORT PROGRAM FOR REWORKING THE FRONT AXLE ON CERTAIN 120M, 140M, AND 160M MOTOR GRADERS EQUIPPED WITH ALL WHEEL DRIVE (AWD)
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 7C7677 AND 7C7678 FUEL LINE TUBES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 7C7677 AND 7C7678 FUEL LINE TUBES FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REPLACING 3E-5239 BACKUP LIGHT RELAY WITH A 231-3930 RELAY ON CERTAIN 773F, 775F AND 777F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING 3E-5239 BACKUP LIGHT RELAY WITH A 231-3930 RELAY ON CERTAIN 773F, 775F AND 777F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PLATFORMS ON CERTAIN 785, 789, AND 793 OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE PLATFORMS ON CERTAIN 785, 789, AND 793 OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BOLT SPACERS FOR THE FINAL DRIVE TO TANDEM JOINT ON CERTAIN 14M AND 16M MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE BOLT SPACERS FOR THE FINAL DRIVE TO TANDEM JOINT ON CERTAIN 14M AND 16M MOTOR GRADERS