Usage:
30Jan2019 |
(Revised 06Mar2019) |
After Failure Only | PRODUCT SUPPORT PROGRAM FOR REPLACING THE HEATERS, HOLDDOWNS AND SOFTWARE ON CERTAIN SE60V, SE60VT, SE50V AND SE50VT SCREEDS INSTALLED ON AP500F, AP555F, AP600F, AP655F, AP1000F, AND AP1055F ASPHALT PAVERS |
|
1408 | PS53965 |
NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS53965" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
NOTE: | This Revised Service Letter replaces the 30Jan2019 (Revised 08Feb2019) Service Letter. Changes have been made to Affected Product. Groups have been added. |
TERMINATION DATE |
31Jan2021 |
PROBLEM
The existing heaters can fail on certain SE60V, SE50VT, SE60VT and SE50V screeds installed on AP500F, AP555F, AP600F, AP655F, AP1000F, and AP1055F Asphalt Pavers. If the existing heaters fail it can cause a ground fault, and in some circumstances fail to heat the screed. |
AFFECTED PRODUCT
Model | Identification Number |
*******Group 1******* | |
AP500F | 44900103, 115 50300105-00106 |
AP555F | AP500100, 105-106, 108, 110, 112-113, 116, 118-119, 125-126, 128, 133-134, 136, 138, 141, 143, 146-147, 149-151, 153, 155-156, 158, 161, 163, 165, 168, 177, 183-185, 187, 193, 195, 200-201, 205, 207, 213, 215, 218, 220, 229 |
AP600F | AP600102, 104, 108-109, 111-113, 120, 125-126, 128-129, 135, 160-161, 163-164, 175 |
AP655F | 48000131 MH600100-00101, 105-110, 113-114, 120, 122, 127, 129, 132-137, 139-140, 142-143, 145-147, 149-153, 156, 159-160, 162, 166-168, 170-173, 175, 178, 182, 187, 189-190, 192-194, 196-197, 201, 204-205, 207-209, 211, 213, 215, 217-220, 224-227, 229, 233-234, 236-237, 241-242, 244, 246, 250-252, 254-260, 262-263, 265, 267, 269, 271-272, 274, 276-279, 281-283, 287-288, 291-292, 295-296, 298, 300-302, 304, 307, 309, 312-314, 316-318, 321, 323-324, 328, 359, 374 ML600102 |
*******Group 2******* | |
AP500F | 44900100, 102, 104-107, 110-112, 114, 120-125, 129-131, 134, 136-139, 143-147 50300101-00104, 107 |
AP555F | 5F500100-00111, 113 AP500101, 111, 120, 159, 170 M4500100-00103 RBM00100 |
AP600F | AP600100-00101, 105-106, 114, 118, 132-134, 137, 139-141, 151, 157-158, 166-168, 177 LR600101, 103-110, 112, 114-115, 117, 121 |
AP655F | 45200100-00101 45300100 47900106-00107 48000100, 102-107, 110-113, 117, 119, 125-128 65500100 MH600102-00103, 111-112, 125, 144, 155, 177, 228 ML600106 P6500123-00126 |
*******Group 3******* | |
AP1000F | AC400104-00105, 110, 119, 121, 125, 128-131, 135, 138, 141-148, 150-152, 154-155, 160-163, 165-170, 172, 174-176, 180-187, 189, 191-192, 194, 196-197, 200, 203-205, 207, 209, 212, 214-222, 231-233, 235, 239-240, 242, 244, 248, 252-253, 255-256, 259, 261-264, 266, 268-269, 271, 277-279, 281, 283, 285-289, 291-292, 296, 299-300, 305, 310-315, 319-320, 323, 329-330, 333, 336, 341, 343, 346, 348-349, 351, 353, 355-356, 361-364, 369-371, 375-376, 378 |
AP1055F | TJ500107-00109, 114-116, 119, 122-127, 131-132, 134-135, 138, 140, 143, 146, 148-155, 158, 161, 163-166, 168-169, 173-180, 182, 187, 189-190, 194, 196, 199-201, 209, 211-212, 214-216, 219-222, 224, 227, 229-230, 233, 235, 237-241, 244-245, 247-248, 250-251, 253-257, 259-264, 268, 270-274, 278-282, 286-287, 289-290, 292-293, 295, 297, 300-302, 304, 306, 308-309, 311-312, 314-316, 321-322, 325, 327-329, 331-332, 334-336, 338-340, 344, 346-350, 352-355, 357-358, 361, 365, 368-369, 372, 375, 377-378, 380-382, 388-389, 393, 397, 399-400, 403-405, 411-412, 415, 420-422, 424-427, 429, 431, 435-437, 443, 445-446, 448, 450, 454-461, 463, 465-467, 469, 471-474, 477-479, 481, 484-487, 490-493, 500-505, 508, 510-511, 513-517, 521-523, 526-527, 529-531, 533-540, 544, 547-554, 563, 566-569, 575, 578, 580, 584-588, 590, 592, 594, 596-598, 603-605, 608-611, 613-614, 624, 626-631, 633-634, 640, 643, 645, 649-653, 658-659, 661-662, 666, 668-669, 673, 676-682, 686-689, 693, 696, 698-700, 702, 704-709, 711-712, 715-718, 722, 724-726, 728-730, 732-734, 736, 741, 743, 746-747, 749, 751-752, 754-755, 758-763, 765, 768-775, 781, 784-787, 789, 803, 807, 819, 839 |
AP655F | MH600131, 181 P6500127 |
*******Group 4******* | |
AP1055F | RLM00100-00106 TJ500195, 367, 384, 694 |
AP655F | 45300101 47900101-00105, 108-154, 157-160, 163, 167-168, 171-172, 174-176 48000101, 108-109, 114-116, 118, 120-122, 135-136, 140 AC600100, 102-104, 107-108 MH600104, 126 ML600100-00101, 103-105, 107-117, 119-120 P6500101-00122 |
*******Group 5******* | |
AP1000F | AC400100-00102, 106-107, 114-118, 139, 171, 179, 188, 199, 201-202, 208, 234, 265, 267, 270, 275, 293, 303-304, 338, 350, 358 |
AP1055F | TJ500100-00102, 104, 110, 112, 128, 137, 156, 167, 191-192, 197, 205-206, 210, 225, 228, 231-232, 234, 291, 294, 296, 299, 318, 326, 333, 373, 379, 391, 406-407, 432, 444, 449, 468, 470, 507, 509, 520, 560, 572, 579, 591, 606, 615, 622, 625, 655, 657, 695, 727, 742, 748, 777 |
*******Group 6******* | |
AP500F | 44900148 50300109-00110 |
AP555F | AP500230, 248, 250, 252, 259, 261-263, 265 |
AP600F | AP600186-00192 |
AP655F | MH600329-00330, 334, 336, 339, 342-344, 346-352, 355, 360-365, 367, 369, 373, 375, 378-381, 385, 388-389, 391-393, 396, 398 |
*******Group 7******* | |
AP500F | F5M00101-00110 |
AP555F | M4500104-00105 RBM00101 |
AP600F | D6F00100-00107 JA600102, 104 LR600122-00124 |
AP655F | 45200103 45300104 48000138, 142-143, 147, 154, 156 |
*******Group 8******* | |
AP1000F | AC400382-00389, 391-394, 396-397, 399, 401-402, 405, 407-409, 415, 417, 425, 428, 432 |
AP1055F | TJ500780, 796-797, 800, 804, 809-814, 818, 821-823, 826-827, 830, 832-834, 837, 842-845, 847-848, 853-863, 865-866, 869, 873-875, 877, 883, 885-887, 889-890, 892, 895-896, 900-911, 918-919 |
AP655F | MH600340 |
*******Group 9******* | |
AP1055F | RLM00107-00109 |
AP600F | JA600111 |
AP655F | 45200104 47900162, 177-186 48000139, 141, 144-146, 148-151, 157 AC600109, 111-115 |
*******Group 10******* | |
AP1000F | AC400423, 429 |
AP1055F | TJ500750, 798, 808, 851-852, 876 |
PARTS NEEDED
Qty |
Part Number | Description |
*******Group 1******* | ||
30 | 7K1181 | STRAP-CABLE |
4 | 8T4121 | WASHER-HARD |
1 | 5505914 | SFWR GP-A2000 |
4 | 5530221 | PLATE AS-CLAMP |
1 | 5557086 | COVER AS-LH |
1 | 5557087 | COVER AS-RH |
2 | 5595531 | HEATER AS |
2 | 5595532 | HEATER AS |
2 | 5595553 | HEATER AS (IF EQUIPPED) |
1 | 5686487 | SFWR GP-A5012 |
1 | 5694012 | SFWR GP-A5012 |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 8% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 2******* | ||
30 | 7K1181 | STRAP-CABLE |
4 | 8T4121 | WASHER-HARD |
4 | 5362017 | HEATER AS-TAMPER |
1 | 5505914 | SFWR GP-A2000 |
2 | 5552870 | PLATE AS-CLAMP |
1 | 5557084 | COVER AS-LH |
1 | 5557085 | COVER AS-RH |
2 | 5574354 | PLATE AS-CLAMP |
2 | 5595533 | HEATER AS |
2 | 5595534 | HEATER AS |
2 | 5595553 | HEATER AS (IF EQUIPPED) |
1 | 5686487 | SFWR GP-A5012 |
1 | 5694012 | SFWR GP-A5012 |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 6% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 3******* | ||
2 | 6V7687 | LOCKNUT |
30 | 7K1181 | STRAP-CABLE |
2 | 8T4121 | WASHER-HARD |
4 | 8T4821 | WASHER-HARD |
1 | 0398557 | WASHER |
1 | 2659596 | SPACER-HARD |
1 | 3293356 | NUT-HEX |
2 | 4687390 | SPRING |
1 | 5505914 | SFWR GP-A2000 |
4 | 5530223 | PLATE AS-CLAMP |
2 | 5530224 | PLATE-CLAMP |
2 | 5530229 | PLATE-CLAMP |
18 | 5531180 | TUBE |
1 | 5557086 | COVER AS-LH |
1 | 5557087 | COVER AS-RH |
1 | 5564603 | PLATE |
2 | 5567359 | PLATE |
2 | 5595536 | HEATER AS |
2 | 5595537 | HEATER AS |
2 | 5595538 | HEATER AS |
2 | 5595539 | HEATER AS |
2 | 5595553 | HEATER AS (IF EQUIPPED) |
1 | 5686487 | SFWR GP-A5012 |
1 | 5694012 | SFWR GP-A5012 |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 4******* | ||
4 | 6V7687 | LOCKNUT |
40 | 7K1181 | STRAP-CABLE |
4 | 8T4121 | WASHER-HARD |
4 | 8T4821 | WASHER-HARD |
4 | 4687390 | SPRING |
4 | 5358875 | HEATER AS-TAMPER |
1 | 5505914 | SFWR GP-A2000 |
4 | 5530223 | PLATE AS-CLAMP |
2 | 5530224 | PLATE-CLAMP |
2 | 5530229 | PLATE-CLAMP |
18 | 5531180 | TUBE |
1 | 5557088 | COVER-LH |
1 | 5557089 | COVER-RH |
1 | 5595536 | HEATER AS |
1 | 5595537 | HEATER AS |
1 | 5595538 | HEATER AS |
1 | 5595539 | HEATER AS |
1 | 5595540 | HEATER AS |
1 | 5595541 | HEATER AS |
1 | 5595542 | HEATER AS |
1 | 5595543 | HEATER AS |
2 | 5595553 | HEATER AS (IF EQUIPPED) |
1 | 5686487 | SFWR GP-A5012 |
1 | 5694012 | SFWR GP-A5012 |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 10% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 5******* | ||
2 | 6V7687 | LOCKNUT |
30 | 7K1181 | STRAP-CABLE |
4 | 8T4121 | WASHER-HARD |
2 | 8T4821 | WASHER-HARD |
1 | 2659596 | SPACER-HARD |
2 | 4687390 | SPRING |
1 | 5505914 | SFWR GP-A2000 |
4 | 5530223 | PLATE AS-CLAMP |
2 | 5530224 | PLATE-CLAMP |
2 | 5530229 | PLATE-CLAMP |
18 | 5531180 | TUBE |
1 | 5557088 | COVER-LH |
1 | 5557089 | COVER-RH |
1 | 5564603 | PLATE |
2 | 5567359 | PLATE |
1 | 5595536 | HEATER AS |
1 | 5595537 | HEATER AS |
1 | 5595538 | HEATER AS |
1 | 5595539 | HEATER AS |
1 | 5595540 | HEATER AS |
1 | 5595541 | HEATER AS |
1 | 5595542 | HEATER AS |
1 | 5595543 | HEATER AS |
2 | 5595553 | HEATER AS (IF EQUIPPED) |
1 | 5686487 | SFWR GP-A5012 |
1 | 5694012 | SFWR GP-A5012 |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 6******* | ||
30 | 7K1181 | STRAP-CABLE |
4 | 8T4121 | WASHER-HARD |
1 | 5505914 | SFWR GP-A2000 |
1 | 5557086 | COVER AS-LH |
1 | 5557087 | COVER AS-RH |
2 | 5595531 | HEATER AS |
2 | 5595532 | HEATER AS |
2 | 5595553 | HEATER AS (IF EQUIPPED) |
1 | 5686487 | SFWR GP-A5012 |
1 | 5694012 | SFWR GP-A5012 |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 13% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 7******* | ||
30 | 7K1181 | STRAP-CABLE |
4 | 8T4121 | WASHER-HARD |
4 | 5362017 | HEATER AS-TAMPER |
1 | 5505914 | SFWR GP-A2000 |
1 | 5557084 | COVER AS-LH |
1 | 5557085 | COVER AS-RH |
2 | 5595533 | HEATER AS |
2 | 5595534 | HEATER AS |
2 | 5595553 | HEATER AS (IF EQUIPPED) |
1 | 5686487 | SFWR GP-A5012 |
1 | 5694012 | SFWR GP-A5012 |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 13% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 8******* | ||
30 | 7K1181 | STRAP-CABLE |
4 | 8T4821 | WASHER-HARD |
1 | 5505914 | SFWR GP-A2000 |
1 | 5557086 | COVER AS-LH |
1 | 5557087 | COVER AS-RH |
2 | 5567359 | PLATE |
2 | 5595536 | HEATER AS |
2 | 5595537 | HEATER AS |
2 | 5595538 | HEATER AS |
2 | 5595539 | HEATER AS |
2 | 5595553 | HEATER AS (IF EQUIPPED) |
1 | 5686487 | SFWR GP-A5012 |
1 | 5694012 | SFWR GP-A5012 |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 14% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 9******* | ||
40 | 7K1181 | STRAP-CABLE |
4 | 8T4121 | WASHER-HARD |
4 | 5358875 | HEATER AS-TAMPER |
1 | 5505914 | SFWR GP-A2000 |
1 | 5557088 | COVER-LH |
1 | 5557089 | COVER-RH |
1 | 5595536 | HEATER AS |
1 | 5595537 | HEATER AS |
1 | 5595538 | HEATER AS |
1 | 5595539 | HEATER AS |
1 | 5595540 | HEATER AS |
1 | 5595541 | HEATER AS |
1 | 5595542 | HEATER AS |
1 | 5595543 | HEATER AS |
2 | 5595553 | HEATER AS (IF EQUIPPED) |
1 | 5686487 | SFWR GP-A5012 |
1 | 5694012 | SFWR GP-A5012 |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 11% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 10******* | ||
30 | 7K1181 | STRAP-CABLE |
4 | 8T4121 | WASHER-HARD |
1 | 5505914 | SFWR GP-A2000 |
1 | 5557088 | COVER-LH |
1 | 5557089 | COVER-RH |
1 | 5595536 | HEATER AS |
1 | 5595537 | HEATER AS |
1 | 5595538 | HEATER AS |
1 | 5595539 | HEATER AS |
1 | 5595540 | HEATER AS |
1 | 5595541 | HEATER AS |
1 | 5595542 | HEATER AS |
1 | 5595543 | HEATER AS |
2 | 5595553 | HEATER AS (IF EQUIPPED) |
1 | 5686487 | SFWR GP-A5012 |
1 | 5694012 | SFWR GP-A5012 |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 13% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
ACTION REQUIRED
Note: Only Caterpillar SE50V, SE50VT, SE60VT and SE60 V screeds are covered by this service letter, and only certain screeds fall into the effected population. Before beginning this procedure, locate the serial number plate for the screed and verify that the screed serial number falls into one of the following ranges. If the screed serial number range does not fall into one of the following ranges, no action is required and the service letter should be marked as completed. No parts or labor should be charged. SE50 V SN: J9700100-J9700312 Group 1 SE50 V SN: J9700313-J9700374 Group 6 SE50 VT SN: J6K00100-J6K00250 , B8600100-B8600100 Group 2 SE50 VT SN: J6K00251-J6K00254 , B8600101-B8600135 Group 7 SE60 V SN: JJ300100-JJ300651 Group 3 SE60 V SN: JJ300652-JJ300756 Group 8 SE60 V XW SN: JS900100-JS900210 Group 5 SE60 V XW SN: JS900211-JS900221 Group 10 SE60 VT XW SN: TLW00100-TLW00280 , E9900100-E9900107 Group 4 SE60 VT XW SN: TLW00281-TLW00286 , E9900108-E9900146 Group 9 If a tractor is not included in this service letter, and it has a screed that falls into the effected population, please send an email with the relevant information to the following email address. Tractor_Screed_Reporting@cat.com SIMSi records will be updated with this information, and future service letters and updates will include the update population. Tractor Model Tractor Serial Number Screed Model Screed Serial Number Please note, this email address will not be monitored for any other purpose than to ensure updated tractor/screed populations. ******************************************************************************** Rework Procedure Follow the instructions in SEHS0522 to update the Generator Power Inverter and Implement Control software. The specific file to be used on the Generator power Inverter ECM depends on the part number of the ECM. Use 568-6487 for tractors equipped with Generator ECM 368-5104 Use 569-4012 for tractors equipped with Generator ECM 491-6842 Use 550-5914 for all Implement Control ECMs The service letter covers these 2 ECMS, but is always best practice to ensure the entire machine is running the latest software available. Group 1&6 Follow special instruction M0099943 to update the SE50V screed. Note that the screed plates will need to be dropped for group 1 machines, but the plates can remain installed for group 6 machines. Group 2&7 Follow special instruction M0101905 to update the SE50VT screed. Note that the screed plates will need to be dropped for group 2 machines, but the plates can remain installed for group 7 machines. Group 3&8 Follow special instruction M0098949 to update the SE60V screed. Note that the screed plates will need to be dropped for group 3 machines, but the plates can remain installed for group 8 machines. Group 4&9 Follow special instruction M0103287 to update the SE60VT XW screed. Note that the screed plates will need to be dropped for group 4 machines, but the plates can remain installed for group 9 machines. Group 5&10 Follow special instruction M0101523 to update the SE60V XW screed. Note that the screed plates will need to be dropped for group 5 machines, but the plates can remain installed for group 10 machines. Note: Endgate heaters are included in the parts list, but not all screeds are configured with heated endgates. If the screed is not configured with heated endgates, Heater As 559-5553 is not needed and should be returned to dealer inventory. If the screed is equipped with heated endgates, the endgate heaters will need to be replaced. Note: Proper connections of the high voltage connectors is crucial. Follow all recommendations in REHS9161 including proper torque and the use of lock wire. |