PRODUCT SUPPORT PROGRAM FOR REWORKING THE C3.4B ENGINE SOFTWARE AND DIESEL PARTICULATE FILTER ON CERTAIN CW14 PNEUMATIC COMPACTORS, CB44B, CD44B AND CD54B ASPHALT COMPACTORS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REWORKING THE C3.4B ENGINE SOFTWARE AND DIESEL PARTICULATE FILTER ON CERTAIN CW14 PNEUMATIC COMPACTORS, CB44B, CD44B AND CD54B ASPHALT COMPACTORS

Usage:

TEBE8587-00

18Dec2018


U-737
A-534
D-650
O-643

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REWORKING THE C3.4B ENGINE SOFTWARE AND DIESEL PARTICULATE FILTER ON CERTAIN CW14 PNEUMATIC COMPACTORS, CB44B, CD44B AND CD54B ASPHALT COMPACTORS

108U 1050 108F 1920
PS46092
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS46092" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Dec2020

PROBLEM

The Diesel Particulate Filter core may fail on certain CW14 Pneumatic Compactors, CB44B, CD44B AND CD54B Asphalt Compactors. The failures may result in loss of power and a blocked Diesel Particulate Filter.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
CW14  LTJ00100-00355, 360, 363, 368, 371
*******Group  2*******
CB44B JXL00100-00150, 153-154, 167, 188-189, 206, 258

NSL00100-00107, 109-214, 216-218
*******Group  3*******
CD44B 39800100-00103, 106-109

JXE00102-00123, 129
CD54B GRT00102-00139

J9T00100-00101, 107, 110-111, 114-119, 123, 127-128, 130-132

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 20R3615 KIT-FILTER (After Failure Only)
1 3793061 SEAL (After Failure Only)
1 3793064 SEAL-O-RING (After Failure Only)
1 3879343 CLIP (After Failure Only)
1 4760747 SFWR GP-A1000
1 4813598 FILTER AS (After Failure Only)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 15% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 20R3615 KIT-FILTER (After Failure Only)
1 3793061 SEAL (After Failure Only)
1 3793064 SEAL-O-RING (After Failure Only)
1 3879343 CLIP (After Failure Only)
1 4760747 SFWR GP-A1000
1 4813598 FILTER AS (After Failure Only)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 13% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
1 20R3615 KIT-FILTER (After Failure Only)
1 3793061 SEAL (After Failure Only)
1 3793064 SEAL-O-RING (After Failure Only)
1 3879343 CLIP (After Failure Only)
1 4760747 SFWR GP-A1000
1 4813598 FILTER AS (After Failure Only)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 13% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Before Failure:
1 - Update Engine Software, refer to Troubleshooting ? ECM Software ? Install, ensure to follow the steps to save the Engine Configuration data.

After Failure:
1 - Update Engine Software, refer to Troubleshooting ? ECM Software ? Install, ensure to follow the steps to save the Engine Configuration data.

2 - Service CCB Filter and replace with new filter, refer to Operation and Maintenance Manual ? Engine Crankcase Breather element ? Replace.

3 - Remove the Diesel Particulate Filter, refer to Disassembly and Assembly - Engine Supplement - Clean Emissions Module - Remove and Install. Note additional guidance can be found in Disassembly and Assembly - C3.4B Engines - Diesel Particulate Filter - Install - Wall Flow Diesel Particulate Filter.

4 - Move the Diesel Particulate Filter Assembly to a suitable work surface.

5 - Refer to Specifications - Diesel Particulate Filter (Wall Flow Diesel Particulate Filter(DPF)), remove V Band Clamps (1)and(4), carefully split assembly and remove DPF Canister element.

6 - Using new DPF Kit Filter, reassemble the Diesel Particulate Filter Assembly noting the alignment marks previously made in Step 3, refer to Specifications - Diesel Particulate Filter (Wall Flow Diesel Particulate Filter(DPF)).

7 - Reinstall the Diesel Particulate Filter assembly, Refer to Disassembly and Assembly - Engine Supplement - Clean Emissions Module - Remove and Install. Note additional guidance can be found in Disassembly and Assembly - C3.4B Engines - Diesel Particulate Filter - Install - Wall Flow Diesel Particulate Filter.

8 - As the DPF has been replaced, ensure the ?DPF Replacement Reset? procedure is performed using CAT ET, refer to Troubleshooting - Service Tool Features - Components Replacement Resets.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-4000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 0.5-hour job for Group 1
Note an additional 5.5 hours is allowed for After Failure.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-4000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 0.5-hour job for Group 2
Note an additional 6.5 hours is allowed for After Failure.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-4000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 0.5-hour job for Group 3
Note an additional 11.5 hours is allowed for After Failure.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE CYLINDER BLOCK ON CERTAIN 777D OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE CYLINDER BLOCK ON CERTAIN 777D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE DEF INJECTOR IF REQUIRED ON CERTAIN C4.4 INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE DEF INJECTOR IF REQUIRED ON CERTAIN C4.4 INDUSTRIAL ENGINES
PRODUCT SUPPORT PROGRAM FOR FLASHING NEW SOFTWARE FOR THE DEF PUMP, AND REPLACING THE DEF INJECTOR IF REQUIRED ON CERTAIN C4.4 INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR FLASHING NEW SOFTWARE FOR THE DEF PUMP, AND REPLACING THE DEF INJECTOR IF REQUIRED ON CERTAIN C4.4 INDUSTRIAL ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW ENGINE SOFTWARE ON CERTAIN C4.4 INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW ENGINE SOFTWARE ON CERTAIN C4.4 INDUSTRIAL ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING AN IMPROVED STEERING PUMP ACTUATOR CARTRIDGE ON CERTAIN PL83 PIPELAYERS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING AN IMPROVED STEERING PUMP ACTUATOR CARTRIDGE ON CERTAIN PL83 PIPELAYERS
PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW ENGINE SOFTWARE ON CERTAIN TH357D, TH408D, TL1055D, AND TL1255D TELEHANDLERS PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW ENGINE SOFTWARE ON CERTAIN TH357D, TH408D, TL1055D, AND TL1255D TELEHANDLERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HORN ON CERTAIN 994K WHEEL LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE HORN ON CERTAIN 994K WHEEL LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE DEF INJECTOR IF REQUIRED ON CERTAIN CB64B, CB13, CB66B, CB15, CB68B, AND CB16 ASPHALT COMPACTORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE DEF INJECTOR IF REQUIRED ON CERTAIN CB64B, CB13, CB66B, CB15, CB68B, AND CB16 ASPHALT COMPACTORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE DEF INJECTOR IF REQUIRED ON CERTAIN CATERPILLAR PRODUCTS PRODUCT SUPPORT PROGRAM FOR REPLACING THE DEF INJECTOR IF REQUIRED ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE DEF INJECTOR IF REQUIRED ON CERTAIN CATERPILLAR PRODCUTS PRODUCT SUPPORT PROGRAM FOR REPLACING THE DEF INJECTOR IF REQUIRED ON CERTAIN CATERPILLAR PRODCUTS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST ROCKER ARM ON CERTAIN 844, 990,854,992,993 AND 773,775,777. PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST ROCKER ARM ON CERTAIN 844, 990,854,992,993 AND 773,775,777.
PRODUCT SUPPORT PROGRAM FOR REPLACING THE DEF INJECTOR ON CERTAIN CATERPILLAR PRODUCTS PRODUCT SUPPORT PROGRAM FOR REPLACING THE DEF INJECTOR ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE DIESEL PARTICULATE FILTER ON ON CERTAIN TH336C, TH337C, TH406C, TH407C, TH414C, TH417C, TH514C, TL642C, AND TL943C TELEHANDLERS, AND C3.4B INDUSTRIAL ENGINES IN TELEHANDLERS PRODUCT SUPPORT PROGRAM FOR REWORKING THE DIESEL PARTICULATE FILTER ON ON CERTAIN TH336C, TH337C, TH406C, TH407C, TH414C, TH417C, TH514C, TL642C, AND TL943C TELEHANDLERS, AND C3.4B INDUSTRIAL ENGINES IN TELEHANDLERS
PRODUCT SUPPORT PROGRAM FOR INSTALLING A NEW FRONT WHEEL ON CERTAIN 777G OFF-HIGHWAY TRUCKS AT REBUILD PRODUCT SUPPORT PROGRAM FOR INSTALLING A NEW FRONT WHEEL ON CERTAIN 777G OFF-HIGHWAY TRUCKS AT REBUILD
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HEATERS, HOLDDOWNS AND SOFTWARE ON CERTAIN SE60V, SE60VT, SE50V AND SE50VT SCREEDS INSTALLED ON AP500F, AP555F, AP600F, AP655F, AP1000F, AND AP1055F ASPHALT PAVERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE HEATERS, HOLDDOWNS AND SOFTWARE ON CERTAIN SE60V, SE60VT, SE50V AND SE50VT SCREEDS INSTALLED ON AP500F, AP555F, AP600F, AP655F, AP1000F, AND AP1055F ASPHALT PAVERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE GREASE INJECTORS ON CERTAIN 994K LARGE WHEEL LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE GREASE INJECTORS ON CERTAIN 994K LARGE WHEEL LOADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE DIFFERENTIAL DOWELS ON CERTAIN 745 AND 745C ARTICULATED TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING THE DIFFERENTIAL DOWELS ON CERTAIN 745 AND 745C ARTICULATED TRUCKS
PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW SOFTWARES ON CERTAIN AP300F AND AP355F ASPHALT PAVERS PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW SOFTWARES ON CERTAIN AP300F AND AP355F ASPHALT PAVERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE VIBRATORY AMPLITUDE SPRING PIN ON CERTAIN CB10, CB13, CB15, CB16, CB54B, CB64B, CB66B, CB68B ASPHALT COMPACTORS AND CCS9 SOIL COMPACTORS. PRODUCT SUPPORT PROGRAM FOR REPLACING THE VIBRATORY AMPLITUDE SPRING PIN ON CERTAIN CB10, CB13, CB15, CB16, CB54B, CB64B, CB66B, CB68B ASPHALT COMPACTORS AND CCS9 SOIL COMPACTORS.
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ROTOR TRANSMISSION OIL COOLER ON CERTAIN RM500B ROTARY MIXERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE ROTOR TRANSMISSION OIL COOLER ON CERTAIN RM500B ROTARY MIXERS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A NEW OPERATION AND MAINTENANCE MANUALS AND STEERING HANGTAGS ON CERTAIN CUV82 MACHINES PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A NEW OPERATION AND MAINTENANCE MANUALS AND STEERING HANGTAGS ON CERTAIN CUV82 MACHINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE VALVE ON CERTAIN 415F2, 416F2, 420F2, 422F2, 427F2, 428F2, 430F2, 432F2, 434F2, AND 444F2 BACKHOE LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE VALVE ON CERTAIN 415F2, 416F2, 420F2, 422F2, 427F2, 428F2, 430F2, 432F2, 434F2, AND 444F2 BACKHOE LOADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE DIFFERENTIAL ON CERTAIN 789D OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING THE DIFFERENTIAL ON CERTAIN 789D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE REAR AXLE TIE ROD ON CERTAIN 793F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE REAR AXLE TIE ROD ON CERTAIN 793F OFF-HIGHWAY TRUCKS
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.