| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 267-2647 | Stop Plug | 1 |
| B | 9S-4180 | Plug | 1 |
| C | 294-3031 | Special Bolt | 1 |
| D | 364-0628 | Special Plug | 1 |
| 228-7089 | O-Ring Seal | 1 | |
Start By:
- Remove the air compressor. Refer to Disassembly and Assembly, "Air Compressor - Remove and Install".
Note: Cleanliness is a critical factor. Before you begin the removal procedure, clean the exterior of the components thoroughly, to prevent dirt from entering the internal mechanism.
| NOTICE |
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Contact with high pressure fuel may cause personal injury or death. Wait 60 seconds after the engine has stopped to allow fuel pressure to purge before any service or repair is performed on the engine fuel lines. |
| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Dispose of all fluids according to local regulations and mandates. |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
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Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death. |
- Ensure that the No. 1 cylinder is at the top center compression stroke. Refer to Testing and Adjusting, "Finding Top Center Position for No. 1 Piston".
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Illustration 1 g01365142 - Remove tube assembly (1), tube assembly (3), and tube assembly (4).
- Disconnect tube assembly (5) and tube assembly (6). Remove bolts (2).
Note: For fuel injection pumps with the timing pin on the bottom of the fuel injection pump, proceed to Step 4. After completing Step 4, proceed to Step 6.
Note: For fuel injection pumps with the timing pin on the side of the fuel injection pump, proceed to Step 5.
- Remove Tooling (B) and install Tooling (A).
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Illustration 2 g06003883 Show/hide table
Illustration 3 g06003747 - Remove Tooling (D) and install Tooling (C).
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Illustration 4 g01352571 - Disconnect harness assemblies (8). Remove nuts (9) and the support assembly.
- Remove bolts (10). Slide fuel injection pump (11) out of the front housing and disconnect hose assembly (7). Remove fuel injection pump (11) by pulling straight out of the front housing.
