PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CRANKCASE PRESSURE INDICATOR HOSE ON CERTAIN C32 MARINE ENGINES Caterpillar


PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CRANKCASE PRESSURE INDICATOR HOSE ON CERTAIN C32 MARINE ENGINES

Usage:

TEBE0821-00

25Feb2014


U-106
D-96
O-92
TM-4

 

Priority

  
  

PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CRANKCASE PRESSURE INDICATOR HOSE ON CERTAIN C32 MARINE ENGINES

1317 1074
PI32306
NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI32306" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI32306" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


COMPLETION DATE

TERMINATION DATE

31Aug2014 28Feb2015

PROBLEM

The crankcase pressure indicator hose needs to be reworked on certain C32 Marine Engines. The existing crankcase pressure indicator hose can develop a leak over time.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
C32 RSD00103-00109, 119

SDN00115, 149, 151, 174, 186, 208, 214
*******Group  2*******
C32 DSJ00101-00102, 107

SDN00114, 148, 150, 166, 173, 175, 187, 198-203, 212

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 0S1590 BOLT
1 8M2770 CLIP-LOOP
1 9X6458 WASHER-HARD
2 1958372 CLAMP
3 4389329 HOSE (3 FT)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 0S1594 BOLT
2 1A5964 BOLT
1 4L6454 BOLT
2 5K6438 CLIP-LOOP
1 5P1075 WASHER-HARD
1 6V8801 NUT
3 8T4896 WASHER-HARD
2 1958372 CLAMP
1 2738967 BRACKET
3 4389329 HOSE (3 FT)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Refer to the attached Rework Procedure.

OWNER NOTIFICATION

Owners in the following countries will receive the attached Owner Notification:
US
Canada

SERVICE CLAIM ALLOWANCES

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 1.0-hour job for Group 1
Travel will only be authorized for one engine for multiple engines being reworked in a boat. Please reference the other engine serial numbers in the claim story.

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
100%
100%
0%
0%
0%
0%

 NOTE: This is a 1.0-hour job for Group 2
Travel will only be authorized for one engine for multiple engines being reworked in a boat. Please reference the other engine serial numbers in the claim story.


PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
EXAMPLE COPY OF OWNER NOTIFICATION

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CRANKCASE PRESSURE INDICATOR HOSE ON CERTAIN C32 MARINE ENGINES

MODELS INVOLVED - C32 Marine Engines

Dear Cat Product Owner:


The crankcase pressure indicator hose needs to be reworked on the products listed below. The existing crankcase pressure indicator hose can develop a leak over time. You will not be charged for the service performed.

Contact your local Cat dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

If you are no longer the owner of this product(s), please contact your local Cat dealer so that our records can be updated. Please refer the dealer to their Service Letter dated 25Feb2014 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.



Caterpillar Inc.

Identification #(s)



Attached to 25Feb2014 Service Letter


Rework Procedure


Group Number 1  
 
Before completing the attached Rework Procedure, please review the safety actions in the Operation and Maintenance Manual for the engine.

Step 1: Remove the existing 6V-1363 Hose and associated hose support hardware from the 399-7935 Gp on the left hand side of the engine.

Step 2: Install 3 ft (91.4 cm) of 438-9329 Hose, shown as Item 2 in Image 1.1.1, between the crankcase pressure indicator and the connection on the block shown is Items 1 and 3 respectively in Image 1.1.1 using two 195-8372 Clamps.
Image1.1.1
 
Step 3: Ensure the 361-7140 crankcase pressure indicator is oriented as shown in Image 1.2.1 and the the 438-9329 Hose is connected to the bottom of the crankcase pressure indicator to ensure it is reading positive pressure.
Image1.2.1
 
Step 4: Secure the hose to the oil bypass line at the block with 0S-1590 Bolt, 9X-6458 washer, and 8M-2770 Clip as shown in Image 1.3.1.
Image1.3.1
 
 
Group Number 2  
 
Before completing the attached Rework Procedure, please review the safety actions in the Operation and Maintenance Manual for the engine.

Step 1: Remove the existing 6V-1363 Hose and associated hose support hardware from the 399-7931 Filter Gp or 421-7468 Filter Gp on the right hand side of the engine.

Step 2: Install 3 ft (91.4 cm) of 438-9329 Hose, shown as Item 2 in Image 2.1.1, between the crankcase pressure indicator and the connection on the block shown is Items 1 and 3 respectively in Image 2.1.1 using two 195-8372 Clamps.
Image2.1.1
 
Step 3: Ensure the 361-7140 crankcase pressure indicator is oriented as shown in Image 2.2.1 and the the 438-9329 Hose is connected to the bottom of the crankcase pressure indicator to ensure it is reading positive pressure.
Image2.2.1
 
Step 4: Secure the hose to the upper area of the oil cooler bonnet using 6V-8801 Nut, 5P-1075 Washer, 8T-4896 Washer, 4L-6454 Bolt, two 8T-4896 Washers, 5K-6439 Clip, 0S-1594 Bolt, and 273-8967 Bracket as shown as Item 1 in Image 2.3.1.

Step 5: Secure the hose lower area of the oil cooler bonnet using 5K-6438 Clip, 1A-5964 Bolt and 8T-4896 Washer.
Image2.3.1
 
 

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