PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE PRELUBE SOLENOID VALVE GROUP ON CERTAIN G3508, G3508B, G3512, G3512B, G3516, G3516B, AND G3520B ENGINES
Usage:
TEBE0670-00
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| 16Jan2014 |
U-27
D-25
O-25
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| Safety | PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE PRELUBE SOLENOID VALVE GROUP ON CERTAIN G3508, G3508B, G3512, G3512B, G3516, G3516B, AND G3520B ENGINES |
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| 5479 1462 | PI10954 |
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| NOTE: | This Program must be administered as soon as possible.
When reporting the repair, use "PI10954" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim
Description Code and "T" as the SIMS Description Code.
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PROBLEM
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| The 338-5071 prelube solenoid valve group needs to be replaced on certain G3508, G3508B, G3512, G3512B, G3516, G3516B, and G3520B Engines. The existing prelube solenoid could fail due to the shaft seizing and potentially vent air/gas. In conjunction with other factors or circumstances, failure of the prelube solenoid valve may result in a risk of personal injury or death. The 430-9949 prelube solenoid valve group needs to be reworked on certain G3508, G3508B, G3512, G3512B, G3516, G3516B, and G3520B Engines. The exisitng valve can cause active codes for low voltage and fail to operate the prelube pump. |
AFFECTED PRODUCT
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| Model | Identification Number |
| *******Group 1******* | |
| G3508 | WPN01652-01653, 1656-1657 |
| G3508B | RBK01007, 1009, 1011-1012, 1014-1021, 1028-1033, 1038-1047, 1062-1068, 1072-1081, 1084, 1087, 1100-1109, 1111-1114, 1117, 1119, 1124-1125, 1129-1130, 1132-1140, 1145-1150, 1153-1154, 1161, 1164-1165, 1170-1176, 1199, 1201-1204, 1223-1224, 1227, 1230-1231, 1239, 1241, 1245, 1248, 1250-1251, 1254-1256, 1260, 1264, 1268, 1270-1272 |
| G3512 | GNS00107-00109, 112 WPP01562-01567 WPR01610-01621 |
| G3512B | JHH00102, 1001-1008, 1011-1012, 1018-1022 |
| G3516 | WPS00195-00196, 204-213, 215, 217-222 WPT01560-01561 WPW02908-02911, 2913-2922, 2924-2931 |
| G3516B | JEF00137-00143, 148-164, 166-175, 177, 179-189, 1002, 1006, 1008-1010, 1014, 1019-1026, 1028-1032, 1038-1040, 1042-1043, 1050-1052, 1055-1067, 1069, 1071-1086, 1088-1091, 1093-1096, 1099-1111, 1117-1134, 1137-1138, 1140-1165, 1170-1202, 1206-1230, 1232-1237, 1239-1242, 1247, 1249-1252, 1255-1256, 1258-1259, 1261-1262, 1264, 1266-1278, 1280-1293, 1295-1312, 1314-1333, 1335, 1338-1342, 1344-1383, 1385-1399, 1401, 1403-1404, 1407-1410, 1413-1415, 1418-1424, 1427-1428, 1430-1440, 1442-1447, 1449-1452, 1454-1465, 1467, 1470-1479, 1482, 1484-1487, 1489-1509, 1511, 1513, 1515-1518, 1520, 1528, 1538, 1541-1545, 1547-1553, 1555-1556, 1558-1560, 1562-1570, 1572-1573, 1576-1592, 1594-1603, 1605-1607, 1609-1626, 1628-1633, 1635-1641, 1644, 1646-1663, 1665-1677, 1680, 1685, 1687-1700, 1703-1704, 1706-1739, 1741-1760, 1762, 1764-1770, 1772-1785, 1788-1789, 1791-1794, 1796-1804, 1806, 1808-1809, 1811, 1813-1814, 1818, 1821-1823, 1825-1826, 1828, 1830-1832, 1834-1836, 1838-1859, 1861-1878, 1881, 1883-1889, 1891-1892, 1894-1900, 1902, 1904, 1906-1913, 1916-1921, 1926, 1929-1932, 1937-1938, 1943, 1945, 1947, 1949-1950, 1952, 1954-1959, 1961-1967, 1969-1970, 1972-1974, 1976-1993, 1996-1997, 1999-2002, 2009-2010, 2013, 2015, 2020, 2023, 2026-2034, 2036-2063, 2065, 2070, 2072-2074, 2076, 2079-2081, 2083-2138, 2140, 2143-2145, 2147-2215 |
| G3520B | GLF00125-00126, 1100-1102 TPC01001, 1003, 1100-1106, 1109-1112 |
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| *******Group 2******* | |
| G3508B | RBK01037, 1085, 1110, 1144, 1162-1163, 1166-1168, 1213-1214, 1236, 1240, 1249, 1281, 1289-1293, 1296-1299, 1304, 1308-1310, 1312-1318, 1320-1322, 1328-1332 |
| G3516 | WPS00197-00203, 214, 216, 223-235 WPT01559, 1574-1575 WPW02923, 2932-2939 |
| G3516B | JEF00144-00147, 165, 176, 178, 1001, 1007, 1015-1018, 1027, 1034-1037, 1041, 1053-1054, 1068, 1070, 1087, 1092, 1114, 1139, 1166, 1169, 1231, 1243-1246, 1248, 1260, 1263, 1265, 1279, 1313, 1334, 1336-1337, 1343, 1384, 1402, 1406, 1411, 1425-1426, 1441, 1448, 1453, 1466, 1468-1469, 1480, 1483, 1510, 1512, 1524, 1529-1537, 1546, 1554, 1557, 1561, 1593, 1604, 1608, 1634, 1642-1643, 1645, 1664, 1678-1679, 1681-1684, 1686, 1701-1702, 1705, 1740, 1761, 1763, 1771, 1786-1787, 1790, 1795, 1805, 1810, 1817, 1829, 1833, 1837, 1860, 1879-1880, 1882, 1890, 1893, 1901, 1903, 1905, 1914-1915, 1922, 1924, 1933-1934, 1939-1942, 1944, 1946, 1948, 1951, 1953, 1960, 1968, 1971, 1975, 1994-1995, 1998, 2003, 2005-2008, 2035, 2064, 2066-2069, 2071, 2075, 2077-2078, 2082, 2216-2328, 2330-2336, 2339-2343, 2352-2357, 2360-2364, 2366-2372, 2374-2375, 2377-2381, 2383, 2385-2395, 2400-2401, 2404-2422, 2424-2440 |
| G3520B | TPC01002, 1004, 1113-1122 |
PARTS NEEDED
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Qty |
Part Number | Description |
| *******Group 1******* | ||
| 1 | 2N1288 | ADAPTER-ELBOW |
| 2 | 4F7957 | BOLT |
| 4 | 5P0537 | WASHER-HARD |
| 1 | 7L7262 | ADAPTER-ELBOW |
| 2 | 9S8750 | NUT-FULL |
| 1 | 4310056 | BRACKET |
| 1 | 4506188 | VALVE GP-SOL |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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| *******Group 2******* | ||
| 1 | 4503897 | HARNESS AS |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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ACTION REQUIRED
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| For engines in Group 1, replace the prelube solenoid valve group with the 450-6188 solenoid valve group. For engines in Group 2, rework the prelube solenoid valve group to add the 450-3897 harness. Refer to Special Instruction, REHS9204, "Procedure for Installing the 450-6188 Solenoid Valve Gp and 450-3897 Wiring Harness on G3500 Petroleum Engines". |
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OWNER NOTIFICATION
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| Owners in the following countries will receive the attached Owner Notification: US Canada Australia New Zealand |
SERVICE CLAIM ALLOWANCES
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| NOTE: This is a 1.0-hour job for Group 1 | |||||
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| NOTE: This is a 1.0-hour job for Group 2 | |||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
| MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE. |
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| EXAMPLE COPY OF OWNER NOTIFICATION XYZ Corporation 3240 Arrow Drive Anywhere, YZ 99999 SAFETY - PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE PRELUBE SOLENOID VALVE GROUP ON CERTAIN G3508, G3508B, G3512, G3512B, G3516, G3516B, AND G3520B ENGINES MODELS INVOLVED - G3508, G3508B, G3512, G3512B, G3516, G3516B, G3520B Dear Cat Product Owner: The prelube solenoid group needs to be reworked on the products listed below. The existing prelube solenoid group can fail and leak air/gas or cause low voltage codes. A solenoid that leaks gas may, in conjunction with other factors or circumstances, result in a risk of personal injury or death. You will not be charged for the service performed. Contact your local Cat dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. If you are no longer the owner of this product(s), please contact your local Cat dealer so that our records can be updated. You may now search for open Safety Service Letters by entering your product serial number(s). Visit the SAFETY.CAT.COM website and click on the Product Safety page for more information. Please refer the dealer to their Service Letter dated 16Jan2014 when scheduling this service. We regret the inconvenience this may cause you, but urge you to have this service performed for your added safety and satisfaction. Caterpillar Inc. Identification #(s) Attached to 16Jan2014 Service Letter |
Caterpillar Information System:
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