430E Backhoe Loader Caterpillar


Boom Cylinder - Remove and Install

Usage:

430E SCD

Specifications

246-9884 Boom Cylinder Gp




Illustration 1g01622498

Note: 246-9884 Boom Cylinder Gp

Note: After assembly, the bearings must not extend beyond either side face of the cylinder assembly.

(1) 250-1563 Bearing

Quantity ... 2
Inside diameter ... 75.342 ± .020 mm (2.9662 ± 0.0008 inch)
Outside diameter ... 88.15 ± .013 mm (3.4705 ± 0.0005 inch)

Note: Lubricate the threads of the locknut with the lubricant that is being sealed.

(2) Torque for the locknut ... 3000 ± 300 N·m (2212 ± 220 lb ft)

Note: Lubricate the threads of the head with clean grease before assembly.

(3) Torque for the head ... 600 ± 130 N·m (440 ± 95 lb ft)

(4) Lubricate the sealing lip of the buffer seal assembly lightly with the lubricant that is being sealed.

(5) Lubricate the sealing lip of the U-cup seal lightly with the lubricant that is being sealed.

(6) Lubricate the sealing lip of the wiper seal lightly with the lubricant that is being sealed.

(7) Apply 4C-4032 Bearing Mount Compound to the wiper seal groove before assembly.

(A) Outside diameter of the piston over two lands ... 120.15 ± 0.03 mm (4.730 ± 0.001 inch)

(B) Bore of the cylinder assembly ... 120.65 ± 0.08 mm (4.750 ± 0.003 inch)

(C) Diameter of the rod assembly ... 60.275 ± 0.038 mm (2.3730 ± 0.0015 inch)

(D) Bore of the head over four lands ... 60.61 ± 0.03 mm (2.386 ± 0.001 inch)

Note: After assembly, the sleeve bearing must not extend beyond either side face of the rod assembly.

(8) 250-1561 Sleeve Bearing

Inside diameter ... 65.322 ± .020 mm (2.5717 ± 0.0008 inch)
Outside diameter ... 78.125 ± .013 mm (3.0758 ± 0.0005 inch)

Specifications

268-9051 Boom Cylinder Gp




Illustration 2g01623165

Note: After assembly, the bearings must not extend beyond either side face of the cylinder assembly.

(1) 250-1563 Bearing

Quantity ... 2
Inside diameter ... 75.342 ± 0.020 mm (2.9662 ± 0.0008 inch)
Outside diameter ... 88.150 ± 0.013 mm (3.4705 ± 0.0005 inch)

(2) Apply 1U-8846 Gasket Sealant to the bottom of the cover before assembly.

(3) Apply 1U-8846 Gasket Sealant to the bottom of the connector plate before assembly.

Note: Apply 154-9731 Thread Lock Compound to the threads of the retainer before assembly.

(4) Torque for the retainer ... 20 ± 4 N·m (15 ± 3 lb ft)

Note: Apply 4C-9506 Retaining Compound to the threads of the piston before assembly.

(5) Torque for the piston ... 600 ± 60 N·m (440 ± 44 lb ft)

Note: Lubricate the threads of the head with clean grease before assembly.

(6) Torque for the head ... 600 ± 130 N·m (440 ± 95 lb ft)

(7) Lubricate the sealing lip of the buffer seal assembly lightly with the lubricant that is being sealed.

(8) Lubricate the sealing lip of the U-cup seal lightly with the lubricant that is being sealed.

(9) Lubricate the sealing lip of the wiper seal lightly with the lubricant that is being sealed.

(10) Apply 4C-4032 Bearing Mount Compound to the wiper seal groove before assembly.

Note: Apply 4C-4030 Thread Lock Compound to the threads of the setscrew before assembly.

(11) Torque for the setscrew ... 25 ± 3 N·m (18 ± 2 lb ft)

(A) Bore of the cylinder assembly ... 133.35 ± 0.08 mm (5.250 ± 0.003 inch)

(B) Diameter of the rod assembly ... 76.150 ± 0.038 mm (2.9980 ± 0.0015 inch)

(C) Bore of the head over four lands ... 76.48 ± 0.03 mm (3.011 ± 0.001 inch)

Note: After assembly, the sleeve bearings must not extend beyond either side face of the rod assembly.

(12) 250-1561 Bearing

Quantity ... 2
Inside diameter ... 65.322 ± 0.020 mm (2.5717 ± 0.0008 inch)
Outside diameter ... 78.125 ± 0.013 mm (3.0758 ± 0.0005 inch)

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     8S-7615     Pin     2    
4C-6486 Stand     2    
8S-7641 Tube     2    



    Illustration 3g01250315

  1. Place the boom on Tooling (A) . Lower the stick to the ground.

  1. Release the pressure in the hydraulic oil system.

  1. Place suitable cribbing under the stick cylinder.



    Illustration 4g01623407

  1. Disconnect hose assemblies (1) and (2) .



    Illustration 5g01623410

  1. Remove hook assembly (3) from both sides.



    Illustration 6g01623412

  1. Attach a suitable lifting device to boom cylinder (5) . The weight of boom cylinder (5) is approximately 115 kg (255 lb). Remove pins (6) and (4) . Remove boom cylinder (5) .

Installation Procedure

  1. Install boom cylinder (5) in the reverse order of removal.

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