Specifications
246-9884 Boom Cylinder Gp
Illustration 1 | g01622498 |
Note: 246-9884 Boom Cylinder Gp
Note: After assembly, the bearings must not extend beyond either side face of the cylinder assembly.
(1) 250-1563 Bearing
- Quantity ... 2
- Inside diameter ... 75.342 ± .020 mm (2.9662 ± 0.0008 inch)
- Outside diameter ... 88.15 ± .013 mm (3.4705 ± 0.0005 inch)
- Inside diameter ... 75.342 ± .020 mm (2.9662 ± 0.0008 inch)
Note: Lubricate the threads of the locknut with the lubricant that is being sealed.
(2) Torque for the locknut ... 3000 ± 300 N·m (2212 ± 220 lb ft)
Note: Lubricate the threads of the head with clean grease before assembly.
(3) Torque for the head ... 600 ± 130 N·m (440 ± 95 lb ft)
(4) Lubricate the sealing lip of the buffer seal assembly lightly with the lubricant that is being sealed.
(5) Lubricate the sealing lip of the U-cup seal lightly with the lubricant that is being sealed.
(6) Lubricate the sealing lip of the wiper seal lightly with the lubricant that is being sealed.
(7) Apply 4C-4032 Bearing Mount Compound to the wiper seal groove before assembly.
(A) Outside diameter of the piston over two lands ... 120.15 ± 0.03 mm (4.730 ± 0.001 inch)
(B) Bore of the cylinder assembly ... 120.65 ± 0.08 mm (4.750 ± 0.003 inch)
(C) Diameter of the rod assembly ... 60.275 ± 0.038 mm (2.3730 ± 0.0015 inch)
(D) Bore of the head over four lands ... 60.61 ± 0.03 mm (2.386 ± 0.001 inch)
Note: After assembly, the sleeve bearing must not extend beyond either side face of the rod assembly.
(8) 250-1561 Sleeve Bearing
- Inside diameter ... 65.322 ± .020 mm (2.5717 ± 0.0008 inch)
- Outside diameter ... 78.125 ± .013 mm (3.0758 ± 0.0005 inch)
Specifications
268-9051 Boom Cylinder Gp
Illustration 2 | g01623165 |
Note: After assembly, the bearings must not extend beyond either side face of the cylinder assembly.
(1) 250-1563 Bearing
- Quantity ... 2
- Inside diameter ... 75.342 ± 0.020 mm (2.9662 ± 0.0008 inch)
- Outside diameter ... 88.150 ± 0.013 mm (3.4705 ± 0.0005 inch)
- Inside diameter ... 75.342 ± 0.020 mm (2.9662 ± 0.0008 inch)
(2) Apply 1U-8846 Gasket Sealant to the bottom of the cover before assembly.
(3) Apply 1U-8846 Gasket Sealant to the bottom of the connector plate before assembly.
Note: Apply 154-9731 Thread Lock Compound to the threads of the retainer before assembly.
(4) Torque for the retainer ... 20 ± 4 N·m (15 ± 3 lb ft)
Note: Apply 4C-9506 Retaining Compound to the threads of the piston before assembly.
(5) Torque for the piston ... 600 ± 60 N·m (440 ± 44 lb ft)
Note: Lubricate the threads of the head with clean grease before assembly.
(6) Torque for the head ... 600 ± 130 N·m (440 ± 95 lb ft)
(7) Lubricate the sealing lip of the buffer seal assembly lightly with the lubricant that is being sealed.
(8) Lubricate the sealing lip of the U-cup seal lightly with the lubricant that is being sealed.
(9) Lubricate the sealing lip of the wiper seal lightly with the lubricant that is being sealed.
(10) Apply 4C-4032 Bearing Mount Compound to the wiper seal groove before assembly.
Note: Apply 4C-4030 Thread Lock Compound to the threads of the setscrew before assembly.
(11) Torque for the setscrew ... 25 ± 3 N·m (18 ± 2 lb ft)
(A) Bore of the cylinder assembly ... 133.35 ± 0.08 mm (5.250 ± 0.003 inch)
(B) Diameter of the rod assembly ... 76.150 ± 0.038 mm (2.9980 ± 0.0015 inch)
(C) Bore of the head over four lands ... 76.48 ± 0.03 mm (3.011 ± 0.001 inch)
Note: After assembly, the sleeve bearings must not extend beyond either side face of the rod assembly.
(12) 250-1561 Bearing
- Quantity ... 2
- Inside diameter ... 65.322 ± 0.020 mm (2.5717 ± 0.0008 inch)
- Outside diameter ... 78.125 ± 0.013 mm (3.0758 ± 0.0005 inch)
- Inside diameter ... 65.322 ± 0.020 mm (2.5717 ± 0.0008 inch)
Removal Procedure
Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
A     | 8S-7615     | Pin     | 2     |
4C-6486 | Stand     | 2     | |
8S-7641 | Tube     | 2     |
- Place the boom on Tooling (A) . Lower the stick to the ground.
Illustration 3 | g01250315 |
- Release the pressure in the hydraulic oil system.
- Place suitable cribbing under the stick cylinder.
- Disconnect hose assemblies (1) and (2) .
Illustration 4 | g01623407 |
- Remove hook assembly (3) from both sides.
Illustration 5 | g01623410 |
- Attach a suitable lifting device to boom cylinder (5) . The weight of boom cylinder (5) is approximately 115 kg (255 lb). Remove pins (6) and (4) . Remove boom cylinder (5) .
Illustration 6 | g01623412 |
Installation Procedure
- Install boom cylinder (5) in the reverse order of removal.