2002/11/18 Caterpillar

New Adapters for the Shaw Aero Fast Fill Fuel Systems {1273, 1274, 1710}

Usage:

776D AFS

Off-Highway Truck/Tractor: 769D (S/N: BBB1-UP) 771D (S/N: BCA1-UP) 773E (S/N: BDA1-UP) 775E (S/N: BEC1-UP) 776D (S/N: AFS1-UP) 777D (S/N: AGC1-UP) 777D HAA (S/N: AGY1-UP)

Description of Change: There are three new adapters that are compatible with the Shaw Aero fast fill fuel systems. The new adapters are self-contained. The new adapters prevent pressurization in the fuel tank.

Adaptable To: Refer to the following table for the correct part numbers and effectivity.

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Table 1
Part Number for new Fast Fill Fuel Adapter Gp	Model and Serial Number
223-5872	769D (S/N: BBB165-UP) 771D (S/N: BCA147-UP)
223-5873	773E (S/N: BDA160-UP) 775E (S/N: BEC142-UP)
223-5879	776D (S/N: AFS1-UP) 777D (S/N: AGC1054-UP) 777D HAA (S/N: AGY1-UP)

The new Fast Fuel Fill Adapters are adaptable to all previous machines. The new Fast Fuel Fill Adapters are serviced only by components. You will also need a new Fuel Tank in order to use the new Fast Fuel Fill Adapters. Consult the following tables in order to determine the correct parts for your machine.

Parts that are Required for the 769D, 771D, 773E, and 775E

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Illustration 1	g00907294

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Table 2
Ref No	Qty	Part Number	Description
1	1	9D-0630	Dust Cap
2	1	124-2463	Fast Fill Fuel Adapter Gp
3	1	127-4471	Hose Clamp
4	1	163-5455	Valve As
5	1	⁽¹⁾	Hose As
6	1	223-4591	Vent Assembly
7	1	223-5874	Cover As
8	1	223-5875	Adapter
9	1	1H-8128	O-Ring Seal
10	2	1J-9671	O-Ring Seal
11	1	1S-0833	Clip
12	4	3F-7147	Bolt
13	1	4J-0527	O-Ring Seal
14	7	4L-6454	Bolt
15	1	5H-6734	O-Ring Seal
16	1	5M-3062	Bolt
17	5	5P-1075	Hard Washer
18	1	5P-2618	Connector
19	5	5S-7382	Bolt
20	1	8K-0968	Port Elbow
21	8	8T-4896	Hard Washer
22	1 ⁽²⁾	5P-1252	Hose
23	1	⁽¹⁾	Fuel Tank Gp

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^( 1 )	Refer to Table 3.
^( 2 )	50 ± 10 cm (19.7 ± 3.9 inch)

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Table 3
Model	Fuel Tank Gp	Hose As
769D and 771D	223-5860	222-0494
773E and 775E	223-5864	163-5456

Parts that are Required for the 777D

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Illustration 2	g00907295

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Table 4
Ref No	Qty	Part Number	Description
1	1	5P-2230	Hose Clamp
2	1	8X-4575	Breather
3	1	9D-0630	Dust Cap
4	1	9M-0164	Hose Clamp
5	1	105-0381	Block
6	1	124-2463	Fast Fill Fuel Adapter Gp
7	1	163-5455	Valve As
8	1	172-9468	Hose As
9	1	223-4591	Vent Assembly
10	1	223-5874	Cover As
11	1	223-5875	Adapter
12	1	223-5880	Hose As
13	1		Elbow Gp
	1	6V-8400	O-Ring Seal
	1	7M-8485	O-Ring Seal
	1	8C-3364	Elbow
14	1	1H-8128	O-Ring Seal
15	2	1J-9671	O-Ring Seal
16	4	3F-7147	Bolt
17	1	4J-0527	O-Ring Seal
18	7	4L-6454	Bolt
19	1	5H-6734	O-Ring Seal
20	1	5M-3062	Bolt
21	5	5P-1075	Hard Washer
22	2	5P-2618	Connector
23	5	5S-7382	Bolt
24	2	7L-6326	Clip
25	1	8T-4896	Hard Washer
26	10	8T-9101	Bolt
27	1	223-5868	Fuel Tank Gp

Parts that Require Removal from the Fuel Tank

For all of the fuel tanks, remove the items in following table.

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Table 5
QTY	Part Number	Description
1	1H-8128	O-Ring Seal
2	4H-9027	Pipe Plug
6	4L-9337	Bolt
1	5H-6734	O-Ring Seal
6	5S-7379	Bolt
12	8T-4896	Hard Washer
1	205-7303	Adapter
1	221-2372	Adapter