Assembly Procedure
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Table 1
| Required Tool |
| Tool |
Part Number |
Part Name |
Qty |
| A |
155-0695 |
Thread Lock Compound |
1 |
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| Illustration 1 | g00902988 |
- Install check valve (34). Install spring (33) .
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| Illustration 2 | g00902987 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install the cap and O-ring seal (32). Torque the cap to 25 ± 3 N·m (18 ± 2 lb ft).
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| Illustration 3 | g00902884 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install washer (28). Install spring (29). Install washer (30). Apply Tooling (A) to the threads of bolt (31). Install bolt (31). Torque bolt (31) to 10 ± 1 N·m (89 ± 9 lb in).
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| Illustration 4 | g00902985 |
- Install spool (27). Install relief valve (26). Torque the relief valve to 10 ± 1 N·m (7 ± 1 lb ft). Install fitting (25) .
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| Illustration 5 | g00902980 |
- Install spring (24) .
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| Illustration 6 | g00902979 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install the cap and O-ring seal (23). Torque the cap to 122 ± 12 N·m (90 ± 9 lb ft).
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| Illustration 7 | g00902978 |
- Install spool (22) .
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| Illustration 8 | g00902977 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install the plug, the O-ring seal, and spring (21). Torque the plug to 65 ± 7 N·m (48 ± 5 lb ft). Install spool (20) .
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| Illustration 9 | g00902889 |
- Install the screen and washer (19). Install spring (18) .
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| Illustration 10 | g00903934 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install the plug and O-ring seal (14). Torque the plug to 65 ± 7 N·m (48 ± 5 lb ft).
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| Illustration 11 | g00902653 |
- Install relief valves (17). Torque relief valves to 45 ± 5 N·m (33 ± 4 lb ft).
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| Illustration 12 | g00902652 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install the cap and O-ring seal (16). Torque the cap to 122 ± 12 N·m (90 ± 9 lb ft).
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| Illustration 13 | g00902622 |
- Install spring (15) .
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| Illustration 14 | g00902570 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install the plug and O-ring seal (14). Torque the plug to 65 ± 7 N·m (48 ± 5 lb ft).
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| Illustration 15 | g00902568 |
Note: Observe the orientation of the fittings and the accumulator.
- Install fitting (13). Install fitting (12). Torque fitting (12) to 150 ± 15 N·m (111 ± 11 lb ft). Install fitting (11). Torque fitting (11) to 150 ± 15 N·m (111 ± 11 lb ft). Install fitting (10) .
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| Illustration 16 | g00902725 |
- Install check valve (8). Install spring (9) .
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| Illustration 17 | g00902556 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install the plug and O-ring seal (7). Torque the plug to 65 ± 7 N·m (48 ± 5 lb ft).
- Repeat Steps 16 through 17 for the remaining plugs.
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| Illustration 18 | g00902740 |
- Install O-ring seal (4). Install O-ring seal (5). Install O-ring seal (6) .
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| Illustration 19 | g00902554 |
- Install fittings (3). Install fittings (2). Install solenoids (1). Torque the solenoids to 39 ± 4 N·m (29 ± 3 lb ft).
End By:
Install the control valve. Refer to Disassembly and Assembly, "Control Valve (Worktool) - Install".
