PRODUCT SUPPORT PROGRAM FOR REPLACING FAN DRIVE GROUP ON CERTAIN 773E OFF-HIGHWAY TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING FAN DRIVE GROUP ON CERTAIN 773E OFF-HIGHWAY TRUCKS

Usage:

TEBE6659-00

03Jan2018


U-1
D-1
O-1

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING FAN DRIVE GROUP ON CERTAIN 773E OFF-HIGHWAY TRUCKS

1359
PS53661
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS53661" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Jan2020

PROBLEM

The existing fan drive can fail on certain 773E Off-Highway Trucks. If the existing fan drive fails it will effect engine cooling capability of machine, and possibly cause damage to the radiator.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
773E  ASK01031-01498
*******Group  2*******
773E  KEG00336-00339

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 0L1329 BOLT
1 1S8687 SPACER
6 2M2488 STUD-TAPERLOCK
1 2S6151 GASKET
1 2S6160 WASHER-HARD
4 4M6425 BOLT
6 5M2894 WASHER-HARD
1 5M3062 BOLT-HEX HEAD
1 5M9735 SEAL-LIP TYPE
1 5N4751 V-BELT SET
1 6H3956 PIN-SPRING
2 6V3916 BEARING-SPL BALL
1 7E4808 PLATE
1 8B2327 RING-RETAINER
6 9S8752 NUT-FULL
2 3332408 BEARING-BALL
1 3876894 COVER
1 4206942 SPACER
1 5235076 ADAPTER-FAN
1 5235077 SPACER
1 5235079 HUB
1 5235080 SPACER
1 5235082 BRACKET AS
1 5396220 PULLEY-BELT
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 4% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 0L1329 BOLT
1 1S8687 SPACER
6 2M2488 STUD-TAPERLOCK
1 2S6151 GASKET
1 2S6160 WASHER-HARD
4 4M6425 BOLT
6 5M2894 WASHER-HARD
1 5M3062 BOLT-HEX HEAD
1 5M9735 SEAL-LIP TYPE
1 5N4751 V-BELT SET
1 6H3956 PIN-SPRING
2 6V3916 BEARING-SPL BALL
1 7E4808 PLATE
1 8B2327 RING-RETAINER
6 9S8752 NUT-FULL
2 3332408 BEARING-BALL
1 3876894 COVER
1 4206942 SPACER
1 5235076 ADAPTER-FAN
1 5235077 SPACER
1 5235079 HUB
1 5235080 SPACER
1 5235082 BRACKET AS
1 5396220 PULLEY-BELT
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 4% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Refer to the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-8000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
8001-12000 hrs,
25-36 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 20.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-8000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
8001-12000 hrs,
25-36 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 20.0-hour job for Group 2



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


 
Reference KENR8339 for removal of the fan drive. Please remove the hardware at indicated locations. This will allow you to remove the 183-2772 Fan Bracket.
Image1.1.1
 
Once hardware is removed fan drive can be removed from machine and disassembled.

The only items that you will keep from this assembly is the 179-5610 Fan Pulley, 179-5609 Bracket, 9N-6670 Tensioner Bracket, and 8T-6761 Plug.
Image1.2.1
Image1.2.2
 
The 9N-6670 Arm Assembly and tensioner pulley will need to be separated from former 183-2772 Bracket.

Fastener hardware will be reused, as well as the 9N-6670 Arm Assembly.
Image1.3.1
 
Assemble New 539-6220 Pulley to the existing 9N-6670 Arm Assembly, reinstall this assembly onto new 523-5082 Bracket Assembly.

Follow the sequence order.
Image1.4.1
Image1.4.2
 
Assemble the fan pulley to the new 523-5082 Bracket.

Follow the sequence order.
Image1.5.1
 
Reference KENR8339 for installation of new fan drive. Representative view of the new 524-8556 Fan Drive Gp.
Image1.6.1
 
 

Caterpillar Information System:

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