PRODUCT SUPPORT PROGRAM FOR REPLACING THE ELECTRONIC LIFT PUMP AND FUEL FILTER ON CERTAIN MODEL CS-533E AND CP-533E VIBRATORY COMPACTORS
Usage:
TEBE4875-00
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| 01Aug2016 |
U-405
A-309
D-354
O-353
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| Before/After | PRODUCT SUPPORT PROGRAM FOR REPLACING THE ELECTRONIC LIFT PUMP AND FUEL FILTER ON CERTAIN MODEL CS-533E AND CP-533E VIBRATORY COMPACTORS |
|
| 1256 | PS45178 |
|
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| NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
| NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45178" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 31Aug2018 |
PROBLEM
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| Contamination of the inlet screen in the fuel transfer pump may cause the fuel transfer pump to fail on certain CS-533E and CP-533E Vibratory Compactors. Sources of the contamination include pick-up tube weld failures, absence of serviceable filtration upstream from the lift pump, and fuel quality & presence of various contaminants. |
AFFECTED PRODUCT
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| Model | Identification Number |
| CP-533E | BZG01212, 1214, 1217-1220, 1223-1226, 1228-1236, 1239-1241, 1243-1253, 1256, 1258, 1260-1269, 1273-1293, 1295, 1299-1303, 1307-1321, 1323-1327, 1329-1348, 1353-1357, 1359-1360, 1363-1377, 1379-1385, 1387-1390, 1392-1393, 1395-1399, 1401-1402, 1404, 1406-1413 |
| CS-533E | BZE02559-02562, 2564, 2567, 2570-2580, 2582, 2585, 2587, 2589-2591, 2593, 2595, 2597-2610, 2612-2622, 2624-2628, 2630, 2632, 2634-2639, 2642-2645, 2647-2648, 2650-2651, 2653-2656, 2658-2664, 2667-2668, 2670-2683, 2685-2688, 2694, 2700-2712, 2731-2737, 2739-2748, 2750-2758, 2760-2764, 2766-2771, 2773-2774, 2776, 2778-2780, 2782-2784, 2786-2792, 2794-2804, 2809, 2812-2814, 2816, 2818, 2820-2823, 2825, 2828, 2830-2831, 2833-2834, 2836, 2838-2839, 2841, 2843-2844, 2846-2848, 2850-2851, 2854, 2857, 2860, 2862-2863, 2865, 2868, 2871, 2879-2885, 2890-2892, 2899, 2903-2904, 2906, 2908, 2911, 2913, 2915-2918, 2920-2922, 2924-2926, 2929, 2931, 2936, 2938-2939, 2942, 2945, 2947, 2951, 2953-2961, 2963-2965, 2967-2968, 2970-2972, 2974, 2976, 2984-2985, 2988-2989, 2991-2997, 2999-3009, 3011, 3013-3014, 3016, 3018-3024, 3026-3027, 3029, 3031-3042, 3044-3050, 3056, 3058, 3060-3068, 3072-3075, 3077, 3079-3082, 3084-3087, 3089, 3091-3092 TJL02532, 2536-2545, 2547-2551, 2553-2568, 2571-2574, 2579, 2593-2594, 2596-2615, 2621-2624, 2629, 2633-2635, 2637-2641, 2646-2648, 2651-2657, 2659-2660, 2662-2664, 2669-2671, 2676-2677, 2684-2685, 2690-2691, 2697-2712, 2714-2721, 2724, 2728-2729, 2738-2741, 2743-2757, 2767-2782, 2797-2798, 2803-2807, 2813-2815, 2818-2821, 2824-2828, 2831-2841, 2843-2846, 2850-2870, 2872-2876, 2878-2882, 2884-2885, 2890-2895, 2901-2905, 2907-2911, 2913-2919, 2921-2924, 2926-2930, 2933-2936, 2938-2947, 2949-2950, 2953-2954, 2956-2961, 2968, 2970-2973, 2975-2978, 2980-2983, 2985-2986, 2989-2996, 3000-3003, 3006-3012, 3014-3016, 3018, 3020, 3022, 3024, 3026-3030, 3036, 3038, 3040, 3042, 3044, 3058, 3067, 3069, 3073, 3075, 3077-3100, 3104-3106, 3108-3111, 3113-3142, 3147, 3155-3178, 3180-3186, 3188-3189, 3192-3235, 3261-3262, 3264-3273, 3275-3279, 3281-3289, 3292, 3295-3300, 3302-3303, 3305-3308, 3310, 3313, 3316, 3326-3330, 3332, 3336, 3374-3405, 3410-3421, 3423, 3425-3428, 3430-3440, 3444, 3446-3478, 3480-3503, 3508, 3513, 3515-3521, 3524-3525, 3529-3530, 3553-3572, 3574-3576, 3578-3588, 3590-3600, 3602, 3612, 3617-3618, 3623-3624, 3629-3630, 3635-3640, 3643-3646, 3649-3661, 3663-3664, 3666-3672, 3674-3678, 3680-3683, 3685-3688, 3690-3694, 3696-3698, 3700, 3702, 3704-3705, 3707-3713, 3715-3717, 3719, 3722, 3724-3726, 3728-3744, 3746-3759, 3761-3763, 3767-3768, 3772-3773, 3780, 3782, 3785-3787, 3793-3810, 3812-3815, 3817, 3820-3821, 3823-3825, 3828, 3831, 3833, 3844, 3847-3850, 3852, 3854-3856, 3861-3884, 3886-3900, 3902-3904, 3906-3908, 3910-3927, 3929-3932, 3934-3937, 3939-3940, 3942, 3944-3947, 3949-3951, 3953-3955, 3957-3963, 3965-3968, 3970-3995, 3997-3998, 4000, 4003, 4005-4007, 4010, 4012, 4015-4017, 4019-4022, 4024-4025, 4027, 4029-4032, 4034-4035, 4037-4038, 4040-4041, 4043-4044, 4051, 4056-4059, 4061-4064, 4066-4078, 4082, 4084-4104, 4110-4112, 4114-4116, 4118-4121, 4123-4126, 4128-4158, 4161, 4163, 4166, 4168-4171, 4173-4175, 4179, 4181-4184, 4186, 4188-4191, 4193, 4196-4198, 4201-4204, 4206-4212, 4214-4230, 4232-4233, 4236-4238, 4241-4247, 4249-4250, 4252-4254, 4256-4259, 4264-4265, 4289-4294, 4304-4311, 4313-4317, 4321-4322, 4326-4327, 4338-4339, 4341-4342, 4344-4346, 4348, 4384-4400, 4402, 4405, 4407-4409, 4411-4415, 4419-4420, 4422-4423, 4426-4427, 4434, 4438, 4442, 4446-4450, 4453-4454, 4457, 4459-4460, 4464-4467, 4469-4471, 4477, 4479, 4483, 4496, 4499, 4502, 4504, 4514-4515, 4518-4520, 4524, 4527, 4531, 4536, 4545, 4547, 4549-4550, 4552-4555, 4558-4561, 4563-4575, 4578, 4580-4582, 4586, 4590, 4594-4595, 4597, 4599-4600, 4602-4604, 4607-4609, 4611-4612, 4614, 4617-4620, 4624, 4627, 4630-4631, 4633-4635, 4637-4638, 4640-4641, 4643-4649, 4651-4653, 4655, 4657, 4660, 4663, 4667-4670, 4672-4682, 4684, 4687-4694, 4697-4698, 4703-4712, 4733, 4738, 4743, 4746, 4754-4756, 4758-4761, 4764, 4766, 4769-4770, 4772, 4774, 4778, 4780-4781, 4783, 4785, 4800-4801, 4803, 4806-4807, 4813-4816, 4836, 4838, 4852, 4857, 4859, 4865-4868, 4870, 4872, 4874, 4876-4877, 4879-4884, 4886, 4888, 4890-4891, 4894-4895, 4898, 4900-4902, 4904-4906, 4908-4910, 4912-4913, 4915-4916, 4918-4922, 4929-4931, 4936-4938, 4940-4941, 4943-4944, 4958, 4961-4962, 4964, 4966-4968, 4971-4972, 4974-4975, 4979, 4981, 4983, 4986, 4988-4990, 4992-4994, 4997-4998, 5000, 5002, 5004-5008, 5018-5021, 5023-5025, 5029-5032, 5034, 5036-5050, 5057, 5062, 5069-5070, 5072-5074, 5076-5077, 5079-5080, 5082, 5087-5088, 5095, 5100-5122, 5124-5127, 5130, 5132-5139, 5142-5148, 5150, 5152, 5154, 5156-5157, 5159-5160, 5162-5167, 5169-5171, 5180-5181, 5190-5194, 5196-5199, 5202, 5204-5205, 5207-5208, 5210, 5213-5222, 5224-5225, 5228, 5230, 5233-5236, 5238-5239, 5241-5246, 5249, 5252, 5254-5255, 5257, 5259-5265, 5267-5272, 5275-5276, 5278-5280, 5282-5283, 5285-5288, 5292, 5302, 5308, 5310, 5312-5313, 5318-5319, 5321-5322, 5325, 5327, 5329-5330, 5333-5335, 5337-5344, 5346-5354, 5356-5364, 5367-5369, 5371, 5374-5375, 5377, 5380-5383, 5385-5388, 5390-5393, 5395-5396, 5398-5403, 5406, 5408-5426, 5429-5430, 5436, 5443-5445, 5447, 5449-5452, 5454-5466, 5468-5478, 5480-5481, 5483-5485, 5488-5489, 5494, 5498-5499, 5501-5504, 5508-5515, 5517, 5519, 5524, 5526, 5538, 5548-5550, 5552-5565, 5567-5570, 5573, 5580, 5586-5587, 5601, 5603-5605, 5607-5608, 5610-5611, 5613-5614, 5644-5651, 5653, 5657-5661, 5666, 5672, 5678, 5680, 5682, 5684-5688, 5690, 5692-5695, 5697-5698, 5709-5710, 5712-5713, 5715-5718, 5720-5721, 5728, 5731, 5733, 5735, 5737-5743, 5745, 5748, 5750, 5753, 5756, 5761-5763, 5765-5766, 5769, 5772-5785, 5787, 5790, 5793-5795, 5802, 5804, 5807, 5810, 5812-5813, 5815-5816, 5818, 5820-5821, 5823-5825, 5827-5829, 5833-5834, 5837, 5839, 5842, 5844-5845, 5848-5849, 5851, 5853-5856 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 1 | 1R1804 | ELEMENT AS |
| 1 | 4P7581 | CLIP-LADDER |
| 3 | 5C7261 | NUT-HEX |
| 6 | 5D1026 | CLAMP-HOSE |
| 4 | 5P4961 | CLAMP-HOSE |
| 1 | 6V2372 | ADAPTER-ELBOW |
| 2 | 6V7744 | LOCKNUT |
| 3 | 7K1181 | STRAP-CABLE |
| 1 | 7X0818 | BOLT-HEX HEAD |
| 5 | 8T4121 | WASHER-HARD |
| 2 | 8T4195 | BOLT-HEX HEAD |
| 1 | 8T4196 | BOLT-HEX HEAD |
| 6 | 8T4224 | WASHER-HARD |
| 2 | 8T6912 | BOLT-HEX HEAD |
| 1 | 9R7240 | GASKET |
| 4 | 1269093 | SEAL-FLAT FACE |
| 1 | 1772215 | STRAP-CBL DUAL |
| 1 | 2245917 | CONNECTOR-SPL |
| 5 | 3478645 | HOSE-BULK |
| 180 | 3478646 | HOSE-BULK |
| 2 | 3523968 | CLIP-LADDER |
| 2 | 3540817 | CONNECTOR-SPL |
| 88 | 3605611 | HOSE-BULK |
| 1 | 3617347 | CONNECTION GP |
| 1 | 3676836 | CONNECTOR-HOSE |
| 2 | 4391841 | PLUG-FLAT FACE |
| 1 | 4465409 | PUMP AS-FUEL XFR |
| 2 | 4488980 | NIPPLE-QDISC |
| 1 | 4600663 | FILTER GP-FUEL-D |
| 1 | 4913052 | HARNESS AS |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 16% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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ACTION REQUIRED
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| Refer to the Service Manual if/as necessary and see Special Instruction M0068584. |
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SERVICE CLAIM ALLOWANCES
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0-12 mo |
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13-24 mo |
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25-36 mo |
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| NOTE: This is a 3.0-hour job | ||||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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