Usage:
1. Start the machine, and put it on a level floor. Connect steering frame lock link (1). This will prevent side-to-side movement of the yoke during removal of the drsm assembly.
2. To prevent movement of the machine, put wood blocks in front of and behind each rear wheel.
3. Put tool (A) under the rear of the frame as shown. Installation of tool (A) will keep the machine level during removal of the drum assembly.
NOTE: Steps 4 through 10 are for CP-433B Vibratory Compactors equipped with a leveling blade assembly. If the machine is not equipped with a leveling blade assembly, proceed to Step 11.
 |
At operating temperature, the oil in the hydraulic oil tank and in the hydraulic system is hot and under pressure. Hot oil can cause burns. Prior to disconnecting any hydraulic lines, release the pressure in the hydraulic system. Stop the engine. Move the hydraulic control levers to all positions to release the pressure in the hydraulic system. Release the pressure in the hydraulic oil tank. Remove the fill cap on the hydraulic oil tank only when it is cool enough to touch with your bare hand. Remove the fill cap slowly to release the pressure in the hydraulic oil tank. |
 |
4. Release the pressure in the hydraulic system by moving the hydraulic control levers to all positions. Release the pressure in the hydraulic oil tank by slowly loosening the fill cap.
5. Put identification marks on hoses (2), (3), (5) and (7). These hoses are for the leveling blade cylinder. Disconnect hoses (2) and (3) from hoses (5) and (7). Put caps in the ends of the hoses to keep dirt and debris out of the hydraulic system. Remove retainer plates (4) and (6). Pull hoses (5) and (7) through the opening in the cleaner bar until they are clear of the cleaner bar.
6. Remove the bolt, washers and nut (8) that hold the rod end of the leveling blade cylinder to the leveling blade assembly.
7. Using a wire tie, fasten the rod end of the leveling blade cylinder to the bottom of the cleaner bar as shown. This will prevent the cylinder from rotating upward when the cleaner bar and the leveling blade cylinder are removed as a unit.
8. Fasten a hoist to cleaner bar (10) as shown. Remove six bolts (9), the washers and nuts that hold the cleaner bar to the yoke. Remove the cleaner bar. Weight of the cleaner bar with the leveling blade cylinder is 173 kg (382 lb). Weight of the cleaner bar without the leveling blade cylinder is 153 kg (337 lb).
9. Check the condition of teeth (11) on the cleaner bar. If any of the teeth are worn or damaged, use new parts for replacement. To remove a worn or damaged tooth, remove flex pin (12) with a hammer and punch; then remove the tooth from the cleaner bar.
10. Fasten a hoist to leveling blade assembly (14). Remove the two nuts, washers and bolts (13) that hold the leveling blade assembly to the yoke of the machine. Remove the leveling blade assembly. Weight of the leveling blade assembly is 354 kg (780 lb).
11. On CS-433B Vibratory Compactors, fasten a hoist to front scraper assembly (16) as shown. Remove six bolts (15), the washers and nuts that hold the front scraper assembly to the yoke of the machine. Remove the front scraper assembly. Weight of the front scraper assembly is 125 kg (275 lb).
12. Check the condition of rubber scraper blade (17). If the rubber scraper blade is worn or damaged, use new parts for replacement. To remove the rubber scraper blade, remove nine bolts (18), the washers and scraper retainer (19) from the scraper mount.
View From Left Side Of Machine
13. Put identification marks on hoses (20), (21) and (22) as to their location on the vibratory motor. Disconnect the hoses from the vibratory motor. Put plugs in the ends of the hoses to keep dirt and debris out of the hydraulic system.
14. Remove guard (23) from over the magnetic sensor.
15. Put identification marks on electrical wires (24) and (25) as to their location on the magnetic sensor. Disconnect the wires from the sensor.
View From Right Side Of Machine
16. Put identification marks on hoses (26), (27), (28), (29), and (30) as to their location on the front hydraulic propel motor. Disconnect the hoses from the front hydraulic propel motor. Put plugs in the hoses to keep dirt and debris out of the hydraulic system.
NOTE: When the two jack stands [tool (B)] are installed under the yoke as shown in Photo C28731P1, be sure they will not interfere with the drum assembly during its removal.
17. Raise each side of the yoke with a floor jack approximately 12.7 mm (.50 in). Install tool (B) under each side of the yoke as shown. This will relieve the tension on the rubber shock mounts for the drum assembly.
18. Put a wood block in front of and behind the drum assembly so it can not roll after the mounting hardware, used to hold it to the yoke, is removed.
19. Remove nine bolts (31), the washers and nuts that hold the drum assembly on the propel side of the yoke.
20. Remove eight bolts (32), the washers and nuts that hold the drum assembly on the vibratory side of the yoke.
21. Remove spacers (33) from between the vibratory side of the yoke and the front and rear shock mount spacers.
22. Remove retainer plate (34) that holds the hydraulic hoses for the vibratory motor to the left side of the yoke.
23. Remove the retainer plate that holds the hoses for the vibratory motor at the left rear inside corner of the yoke. Move the hoses for the vibratory motor and the leveling blade cylinder clear of the yoke. They can be draped over the yoke on the left rear side.
24. Fasten a hoist to rear shock mount spacer (37). Remove eight bolts (36), the washers and the nuts that hold the shock mount spacer to the vibratory arm. Remove the shock mount spacer. Weight of the shock mount spacer is 24 kg (54 lb). Remove the front shock mount spacer in a similar manner.
25. Check the condition of rubber shock mounts (35). If the mounts show any indication of severe cracking, fatigue or breakage, use new parts for replacement. To remove rubber shock mounts (35), remove the four bolts, washers and nuts that hold each mount to the vibratory arm.
| NOTICE |
|---|
Because of the limited clearance between the yoke and drum assembly on each side, the drum assembly must be held straight during removal. It may be necessary to refasten the hoist, because the drum assembly is slightly heavier on the propel side. Also, prior to removal of the drum assembly, be sure all hydraulic hoses are clear of the drum assembly. |
26. Fasten a hoist to drum assembly (38) as shown. Remove the wood blocks from in front of and behind the drum assembly. Raise the drum assembly until it is just off the floor. While keeping the drum assembly level, remove it from the yoke. Weight of a smooth drum assembly is 1882 kg (4150 lb). Weight of a padded drum assembly is 2132 kg (4700 lb).
27. On CS-433B Vibratory Compactors only, fasten a hoist to the rear scraper assembly. Remove the four bolts, washers and nuts that hold the rear scraper assembly the the yoke. Remove the rear scraper assembly. Weight of the rear scraper assembly is 125 kg (275 lb). Check the condition of the rear rubber scraper blade. If the blade is worn or damaged, use new parts for replacement. To remove the rubber scraper blade, remove the six bolts, washers, nuts and the scraper retainer from the scraper mount.
28. If the drum assembly is to be disassembled, drain the lubricant from the vibratory bearing lube reservoir. Position the drum so the drain plug, which is located on the vibratory side of the drum, is at its lowest position. Remove drain plug (39) to drain the lubricant. The capacity of the drum is 18.9 liters (5 U.S. gal).
NOTE: The following steps are for the installation of the drum assembly.
29. Fill the vibratory bearing lube reservoir with lubricant to the correct level. See, "Vibratory Bearing Lube Reservoir" in the Operation & Maintenance Manual.
| NOTICE |
|---|
Do not reuse elastic filled stop nuts during installation of the drum assembly. The used nuts should be discarded and replaced with new parts. |
30. On CS-433B Vibratory Compactors only, reinstall the rear scraper assembly in the yoke. Leave the rubber scraper blade on the scraper assembly loose. It will be adjusted after completing the installation of the drum assembly.
| NOTICE |
|---|
Do not damage any hydraulic hoses or electrical wires when the drum assembly is positioned in the yoke. |
31. Fasten a hoist to drum assembly (38) as shown in Photo C28737P1. Put the drum assembly in position in the yoke. Ensure that the flat portion of the right hand drum support is facing upward.
32. Install four rubber shock mounts (35) on the vibratory arm.
33. Install front and rear shock mount spacers (37).
34. Install retainer plate (34) that holds the hydraulic hoses to the left side of the yoke.
NOTE: It may be necessary to move the drum assembly up and down or back and forth to put the mounting bolt holes on the vibratory side and the propel side in alignment with each other.
35. Install two spacers (33) between the vibratory side of the yoke and the two shock mount spacers. Install eight bolts (32), the washers and nuts that hold the drum assembly on the vibratory side of the yoke.
36. Install nine bolts (31), the washers and nuts that hold the drum assembly on the propel side of the yoke.
37. Raise each side of the yoke with a floor jack, and remove tool (B) from under each side of the yoke.
38. Check the condition of the O-ring seals in hoses (26), (27), (28), (29) and (30). If the seals are worn or damaged, use new parts for replacement. Connect the hoses to their original locations on the front hydraulic propel motor.
39. Connect electrical wires (24) and (25) to the magnetic sensor on the drum support assembly (vibratory side). Install guard (23) over the magnetic sensor.
40. Check the condition of the o-ring seals in hoses (20), (21) and (22). If the seals are worn or damaged, use new parts for replacement. Connect the hoses to their original locations on the vibratory motor.
41. Fasten a hoist to front scraper assembly (16), and put it in position in front of the drum assembly between the arms of the yoke. Install six bolts (15), the washers and nuts that hold it. Leave the rubber scraper blade loose until completing the installation of the drum assembly.
NOTE: Steps 42 through 46 are for CP-433B Vibratory Compactors equiped with a leveling blade assembly. If the machine is not equipped with a leveling blade, proceed to Step 47.
42. Fasten a hoist to leveling blade assembly (14), and put it in position in the yoke. Install two bolts (13), the washers and nuts that hold it.
43. Install teeth (11) on cleaner bar (10). When installing flex pins (12) that hold teeth (11), be sure the raised locking ears on each pin are facing toward the cutting edge of the tooth.
44. Fasten a hoist to cleaner bar (10), and put it in position between the arm of the yoke. Install six bolts (9), the washers and nuts that hold it.
45. Connect the leveling blade cylinder to the leveling blade assembly.
46. Check the condition of the o-ring seals in the ends of hoses (2), (3), (5) and (7). If the seals are worn or damaged, use new parts for replacement. Connect the hoses in their original locations.
47. Remove tool (A) from under the frame of the machine. Remove the wood blocks from in front of and behind the rear wheels. Disconnect the steering frame lock link.
48. Adjust the clearance between the rubber scraper blades and the drum assembly. See, "Drum Scrapers" in the Operation & Maintenance Manual.
49. Fill the hydraulic oil tank to the correct level. See, "Hydraulic Tank" in the Operation & Maintenance Manual for the correct filling procedure.