Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 487-3140 | Removal Tool | 1 |
Start By:
- Remove control panel.
- Remove crankcase breather.
Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death. |
NOTICE |
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Contact with high pressure fuel may cause personal injury or death. Wait 60 seconds after the engine has stopped to allow fuel pressure to purge before any service or repair is performed on the engine fuel lines. |
NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Dispose of all fluids according to local regulations and mandates. |
NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Remove P-clips (2) and tube assemblies (1). Remove tube assembly (3).
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Illustration 2 g06065108 - Remove clamps (5) and tube assemblies (4). Disconnect harness assembly (6) and remove tube assembly (7).
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Illustration 3 g06066163 - Remove flange nut (8).
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Illustration 4 g06120061 - Install Tooling (A). Use Tooling (A) to remove fuel pump gear (9).
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Illustration 5 g06066180 - Remove nuts (10) and nuts (12). Remove fuel injection pump (11).
Illustration 1 | g06064994 |
- Install fuel injection pump (11) in the reverse order of removal.
- Tighten bolts (12) to a torque of
33 ± 3 N·m (292 ± 27 lb in) . - Tighten bolts (10) to a torque of
38 ± 4 N·m (28 ± 3 lb ft) . - Tighten nut (8) to a torque of
250 ± 25 N·m (184 ± 18 lb ft) . - Tighten tube assembly (7) to a torque of
50 ± 5 N·m (37 ± 4 lb ft) . - Tighten tube assemblies (4) to a torque of
42 ± 2 N·m (31 ± 1 lb ft) . - Tighten tube assembly (3) to a torque of
40 ± 4 N·m (30 ± 3 lb ft) . - Tighten P-clips (2) to a torque of
14 ± 2 N·m (124 ± 18 lb in) . - Tighten tube assemblies (1) to a torque of
43 ± 3 N·m (32 ± 2 lb ft) .
- Tighten bolts (12) to a torque of