C175 Tier 4 Final Engines for Off-Highway Trucks Caterpillar


DEF Control Module Temperature Is High

Usage:

793F D3T
Use this procedure to troubleshoot a high Diesel Exhaust Fluid Control Unit (DCU) temperature. Also, use this procedure if one of the following event codes is active or logged.

Table 1
J1939 Code and Description  CDL Code and Description  Comments 
5480-16
Aftertreatment #1 DEF Controller Temperature : High - moderate severity (2) 
E1430 (2)
High Aftertreatment #1 DEF Controller #1 Temperature 
The temperature of the Aftertreatment #1 Diesel Exhaust Fluid Control Unit (DCU) #1 has exceeded the trip point of 116° C (240° F)
7528-16
Aftertreatment #1 DEF Controller #2 Temperature : High - moderate severity (2) 
E1656 (1)
High Aftertreatment #1 DEF Controller #2 Temperature 
The temperature of the Aftertreatment #1 DCU #2 has exceeded the trip point of 116° C (240° F)
7529-16
Aftertreatment #2 DEF Controller Temperature : High - moderate severity (2) 
E1657 (1)
High Aftertreatment #2 DEF Controller #1 Temperature (1) 
The temperature of the Aftertreatment #2 Diesel Exhaust Fluid Control Unit (DCU) #1 has exceeded the trip point of 116° C (240° F)
7535-16
Aftertreatment #2 DEF Controller #2 Temperature : High - moderate severity (2) 
E1658 (1)
High Aftertreatment #2 DEF Controller #2 Temperature (1) 
The temperature of the Aftertreatment #2 DCU #2 has exceeded the trip point of 116° C (240° F)


Illustration 1g06084782
The DCUs are on the rear of the Pump Electronic Tank Unit (PETU).
(1) Aftertreatment #1 DCU #1
(2) Aftertreatment #1 DCU #2
(3) Aftertreatment #2 DCU #1
(4) Aftertreatment #2 DCU #2

Probable Causes

  • Heat Source

  • DCU

Recommended Actions

Table 2
Troubleshooting Test Steps  Values  Results 

1. Determine the Source of the High Temperature

A. Evaluate the installation location of the Diesel Exhaust Fluid Control Unit (DCU).

B. Check for heat sources close to the DCU.
 

Heat Source
 

Result: The DCU is located close to a heat source.

Repair: Eliminate the heat source by installing a heat shield or moving the component creating the heat.

Proceed to Test Step 2.
 

2. Replace the DCU
 

DCU
 

Result: The DCU was replaced.

Verify that the repair eliminated the problem.
 

If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).

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