MH3049 Material Handler Hydraulic System Caterpillar


Location of Components (Machine System)

Usage:

MH3049 HPB

Boom Cylinders




Illustration 1g03341926

Front view of machine

(1) Boom cylinders

Boom cylinders (1) are mounted to the front of the machine. The lowering control valves are located on the head end of each boom cylinder.

Case Drain Filters




Illustration 2g03343630

Top rear view of machine

(1) Case drain filter for swing

(2) Case drain filter for lower components

(3) Case drain filter for main pumps

The case drain filters are located on the rear of the hydraulic oil tank.

Charge Filter (Swing Pump)




Illustration 3g03411259

Top rear view of machine

(1) Charge filter (swing pump)

Charge filter (1) for the swing pump is located on the rear of the hydraulic oil tank.

Control Manifold and Solenoid (Hydraulic Oil Warming)




Illustration 4g03343355

Rear view of machine

(1) Control manifold and solenoid (hydraulic oil warming)

Control manifold and solenoid (1) for hydraulic oil warming is located in the lower hydraulic compartment on the right side of the lower control valve.

Control Manifold and Solenoid (Lower Hydraulic Shutoff)




Illustration 5g03341932

(1) Control manifold and solenoid (lower hydraulic shutoff)

Control manifold and solenoid (1) for the lower hydraulic shutoff is located in front of the hydraulic oil tank, just below the upper control valve

Control Manifold and Solenoid (Park Brake, Travel Speed)




Illustration 6g03342817

Rear view of machine

(1) Park brake solenoid

(2) Travel speed solenoid

(3) Control manifold and solenoid

Control manifold and solenoid (3) for the park brake and travel speed is located in the lower hydraulic compartment on the left side of the lower control valve.

Control Manifold and Solenoid (Swing)




Illustration 7g03343588

Right side view of machine

(1) Swing brake solenoid

(2) Swing solenoid (CCW)

(3) Swing solenoid (CW)

(4) Control manifold and solenoid

Control manifold and solenoid (4) for the swing is located on the right side of the hydraulic oil tank inside the pump compartment.

Diagnostic Ports




Illustration 8g03342032

Right side view of machine

(1) Diagnostic ports

Diagnostic ports (1) are located by the right main pump, just inside the pump compartment.

Fan Motor (Hydraulic Oil Cooler)




Illustration 9g03343431

Right side view of machine

(1) Fan motor

(2) Fan speed solenoid

(3) Fan directional solenoid

Fan motor (1) for the hydraulic oil cooler is located in the pump compartment, just below the hydraulic oil cooler and above the main pumps.

Fan Pump (Hydraulic Oil Cooler)




Illustration 10g03411301

Left side view of engine compartment

(1) Fan pump

Fan pump (1) for the hydraulic oil cooler is located on the left side of the engine.

Final Drive




Illustration 11g03343435

Right rear view of machine

(1) Final drive

Final drive (1) is located in the center of each wheel.

Flow Diverter Valves (Optimal Turning)




Illustration 12g03342806

Right side view of machine

(1) Flow diverter valves

Flow diverter valves (1) are located in lower control valve compartment on the right side of the lower control valve.

Generator




Illustration 13g03411321

Top rear view of machine

(1) Generator motor

(2) Generator

(3) Generator control panel

Generator (1) is located to the rear of the machine and mounted inside the counterweight. The generator also includes the motor and control panel.

Generator Pump




Illustration 14g03411337

Right rear view of pump compartment

(1) Generator pump

Generator pump (1) is located on the right side of the machine in the pump compartment. The generator pump is stacked onto the rear of the left main pump.

Hydraulic Cab Riser Cylinders




Illustration 15g03391509

Top view of machine

(1) Cab riser cylinders (raise/lower)

(2) Cab riser cylinders (retract/extend)

The four cab riser cylinders are located on the left side of the machine.

Hydraulic Lockout Control




Illustration 16g03343659

Left side view of cab

(1) Hydraulic lockout control

Hydraulic lockout control (1) is located on the left side of the operator seat, just below the left joystick.

Hydraulic Oil Cooler




Illustration 17g03341938

Top view of machine

(1) Hydraulic oil cooler

Hydraulic oil cooler (1) is located to the right of the hydraulic oil tank in the pump compartment.

Hydraulic Oil Tank




Illustration 18g03342033

Top view of machine

(1) Hydraulic oil tank

Hydraulic oil tank (1) is located to the rear of the machine behind the upper control valve.

Main Control Valves

Main Control Valve (Lower)




Illustration 19g03342318

Right side view of machine

(1) Main control valve (lower)

Main control valve (lower) (1) is located in lower hydraulic compartment on the right side of the machine.

Main Control Valve (Upper)




Illustration 20g03341931

Top view of machine

(1) Main control valve (upper)

Main control valve (upper) (1) is located between the hydraulic oil tank and the boom.

Main Pumps




Illustration 21g03411376

Right rear view of pump compartment

(1) Left main pump

(2) Right main pump

The hydraulic system has two main pumps that are mounted side by side onto the pump drive. The main pumps are located on the right side of the machine in the pump compartment.

Manifold and Valve (Anti-Cavitation)

Manifold and Valve (Front)




Illustration 22g03341942

Top view of machine

(1) Manifold and valve (front)

Manifold and valve (front) (1) for anti-cavitation is located on the left side of the hydraulic oil tank.

Manifold and Valve (Rear)




Illustration 23g03343069

Right side view of machine

(1) Manifold and valve (rear)

Manifold and valve (rear) (1) for anti-cavitation is located to the rear of the machine behind the hydraulic oil cooler.

Manifold and Valve (Load Sensing, Travel)




Illustration 24g03342317

Right side view of machine

(1) Manifold and valve (load sensing, travel)

Manifold and valve (1) for monitoring the load sense pressure for the travel control valves is located in lower hydraulic compartment on the left side of the lower control valve.

Manifold and Valve (Swing Cooling)




Illustration 25g03341937

Right side view of machine

(1) Manifold and valve (swing cooling)

Manifold and valve (1) for swing cooling is located in the pump compartment between the swing pump and the counter weight.

Manual Lowering Valve (Cab)




Illustration 26g03343634

Left side view of cab

(1) Manual lowering valve (cab)

Manual lowering valve (1) for the cab is located on the left side of the base of the operator seat.

Operator Controls




Illustration 27g03343667

Left side view of cab

(1) Operator controls

Operator controls (1) are located on the right side of the cab. One control panel is on the right console and two control panels are on the right operator control panel.

Operator Monitor (IQAN)




Illustration 28g03343682

Left side view of cab

(1) IQAN monitor

The IQAN monitor is located inside the cab on the right front side.

Oscillating Cylinders




Illustration 29g03341929

Bottom rear view of machine

(1) Oscillating cylinders

Oscillating cylinders (1) are located on each side of the frame just above the rear axle.

Return Filters




Illustration 30g03343629

Top rear view of machine

(1) Return filters

Return filters (1) are located on top of the hydraulic oil tank.

Solenoid Valve and Manifold (Hydraulic Lockout)




Illustration 31g03497098

Top left side view of machine

(1) Solenoid valve and manifold (hydraulic lockout)

Solenoid valve and manifold (1) for the hydraulic lockout is located in front of the hydraulic oil tank, just below the left side of the upper control valve.

Solenoid Valve and Manifold (Variable Pitch Fan)




Illustration 32g03497117

Rear view of machine

(1) Solenoid valve and manifold (variable pitch fan)

Solenoid valve and manifold (1) for the variable pitch fan is located next to the engine fuel filter in the pump compartment.

Stabilizer Cylinders




Illustration 33g03497119

Right rear side view of machine

(1) Stabilizer cylinders

Stabilizer cylinders (1) are located inside each stabilizer.

Steering Cylinders




Illustration 34g03343396

Front right view of machine

(1) Steering cylinders

Steering cylinders (1) are located on each side of the frame between the front wheels.

Stick Cylinders




Illustration 35g03341928

Right front side view of machine.

(1) Stick cylinders

(2) Lowering control valves

Stick cylinders (1) with lowering control valves (2). Lowering control valves (2) are located on the head end of each cylinder.

Swing Motor




Illustration 36g03341936

Top view of machine

(1) Swing motor

Swing motor (1) is located in front of the hydraulic oil tank on the swing frame.

Swivel




Illustration 37g03343423

Top left view of machine

(1) Swivel

Swivel (1) is located in the center of the machine on the swing frame.

Swing Pump




Illustration 38g03411381

Right rear view of pump compartment

(1) Swing pump

Swing pump (1) is located on the right side of the machine in the pump compartment. The swing pump is stacked onto the rear of the right main pump.

Travel Motor




Illustration 39g03343441

View from underneath the left rear side of the machine

(1) Travel motor

Travel motors (1) are mounted to the wheel drive and located behind each wheel.

Travel Pedal




Illustration 40g03343672

Left side view of cab

(1) Travel pedal

Travel pedal (1) is located on the right side the cab, just to the left of the operator control panel.

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