2013/02/19 Caterpillar


New Seal Rings and Pistons Are Now Used in the Transmission Clutches for Certain 14M and 16M Motor Graders {3155}

Usage:

16M B9H
Motor Grader:
14M (S/N: B9J1-UP; R9J1-UP)
16M (S/N: B9H1-UP; R9H1-UP)

ReferenceDisassembly and Assembly, KENR6019, "Transmission - Remove".

ReferenceDisassembly and Assembly, KENR6019, "Transmission - Disassemble".

ReferenceDisassembly and Assembly, KENR6019, "Transmission - Assemble".

ReferenceDisassembly and Assembly, KENR6019, "Transmission - Install".

Description of Change: New clutch piston seals have been released to improve the service life of the seals. The installation of the new seals also requires an update to the pistons.

Adaptable To:




Illustration 1g03347734

Typical example




Illustration 2g03347735

Typical example

Table 1
Required Parts List    
Item     Qty     New Part Number     Description     Former Part Number    
1     3     420-0774 (1)     Piston     246-8747    
2     7     415-1706     Seal Ring     161-8313    
3     7     415-1704     O-Ring Seal     -    
4     2     420-0775 (2)     Piston     246-8748    
5     2     420-0776 (3)     Piston     246-8749    
( 1 ) Clutch 4, 5 and 8
( 2 ) Clutch 3 and 6
( 3 ) Clutch 1 and 2
The above mentioned parts in Table 1 are part of 246-8731 Transmission Clutch, 246-8728 Transmission Clutch, 246-8734 Transmission Clutch, and 246-8737 Transmission Clutch in the transmission arrangement.

The above mentioned parts in Table 1 are adaptable and effective in production with the machines that are listed in Table 2.

Table 2
Sales Model     Adaptable To     Effective With    
14M     S/N:B9J1-1450     S/N:B9J1451-UP    
S/N:R9J1-888 S/N:R9J889-UP    
16M     S/N:B9H1-866     S/N:B9H867-UP    
S/N:R9H1-799 S/N:R9H800-UP    
Procedure to install new seal rings onto new pistons in transmission clutches:



    Illustration 3g03347780

  1. Remove and discard former seal ring (A) and pistons as shown in Illustration 3.



    Illustration 4g03347814

  1. Install new piston with new O-ring seal (3). Lubricate O-ring seal (3), piston chamfer, and groove.



    Illustration 5g03347815

  1. Press O-ring seal (3) onto the chamfer and continue pushing until the O-ring seal stretches and falls into the groove.

    Note: Use of a seal pick during installation is approved. Be sure not to twist either seal during installation and inspect after installation.

  1. Follow the same procedure for seal ring (2), once O-ring seal (3) is seated in the piston.



    Illustration 6g03347816



    Illustration 7g03347818

  1. Repeat Step 1 to Step 4 for all clutches except for clutch #7.

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