Technical Analysis 1 (TA1) Visual Inspection for Paving Compactors {0372, 1000, 7000, 753S, 7565}
- Paving Compactor
- All
Introduction
Inspections are the most basic form of condition monitoring. They are easy to do and surprisingly effective at helping you spot equipment health issues. Proactive monitoring and analysis of equipment information will allow Dealers to intervene before problems occur.
Note: Before adjusting product settings to comply with listed baseline TA1 values, consult SIS for the latest specification values.
Show/hide table
Serial Number: | Inspector: | Temperature : | |||
Model: | Work Order: | Time: | |||
Engine S/N: | SMU: | Date: | |||
Manufacturer: | Unit Location: | ||||
Note: Review Engine & S.O.S. History and check for Active Service Letters prior to inspection. | |||||
Status of the Machine(1) | |||||
The status recommendation of your Paving Compactor is: |
Show/hide table
(1) | N = Normal, D = Down Machine, M = Monitor/Needs Attention |
Creating an Electronic Copy
Use the following procedure to create an editable electronic copy from SIS web.
- Click format to print.
- Save the document as an HTML format.
- Open the document with Microsoft Word.
1.0 Prepare Machine Inspection
Show/hide table
Sl.No. | Status(1) | Description | Comments | |
1.1 | Check with customer for operator complaints | |||
1.2 | Prepare the machine for the inspection | |||
1.3 | Perform walk-around Inspection | |||
1.4 | Download machine fault codes | |||
1.5 | Check Product Link | |||
Is machine equipped with PL? | ||||
Is PL activated? | ||||
Is PL functioning properly? | ||||
1.6 | Observe engine exhaust colors | |||
1.7 | Listen for unusual noises |
Show/hide table
(1) | N = Normal, M = Monitor, A = Action, Blank = Not Applicable |
2.0 Lower-Level Inspection
Show/hide table
Sl.No. | Status(1) | Description | Comments |
2.1 | Yoke | ||
2.2 | Isolation Blocks | ||
2.3 | Drum Drive Planetary | ||
2.4 | Drum Support Housing | ||
2.5 | Drum Propel Motor & Gearbox | ||
2.6 | Vibratory Bearing Reservoir | ||
2.7 | Vibratory Motor & Gearbox | ||
2.8 | Bottom Guard | ||
2.9 | Axle Propel Motor | ||
2.10 | Rear Axle | ||
2.11 | Rear Differential Housing/Gear Box | ||
2.12 | Tires and Rims |
Show/hide table
(1) | N = Normal, M = Monitor, A = Action, Blank = Not Applicable |
3.0 Middle Level Inspection
Show/hide table
Sl.No. | Status(1) | Description | Comments |
3.1 | Drum Scrappers | ||
3.2 | Oscillating Pins | ||
3.3 | Steering Pivot Pin | ||
3.4 | Steering Cylinders | ||
3.5 | Steering Frame Lock Pin | ||
3.6 | Hydraulic Tank | ||
3.7 | Fuel Tank | ||
3.8 | Propel Charge Filter Indicator | ||
3.9 | Vibratory Charge Filter Indicator (If Applicable) | ||
3.10 | Steering Pump & Motor | ||
3.11 | Vibratory Pump | ||
3.12 | Propel Pump | ||
3.13 | Steps & Handrails | ||
3.14 | Cab Mounts | ||
3.15 | Side Panel & Platform | ||
3.16 | Cab Exterior | ||
3.17 | Battery & Cables | ||
3.18 | Radiator, Oil Cooler, Condenser & Aftercooler | ||
3.19 | Radiator, Air Inlet, Oil Cooler & Aftercooler Lines | ||
3.20 | Engine Oil Pan | ||
3.21 | Drive Belts - Alternator, Water | ||
3.22 | Fuel System - Lines, Fuel Pumps, Filters & Filter Bases | ||
3.23 | Air Cleaner and Air Filter Service Indicator |
Show/hide table
(1) | N = Normal, M = Monitor, A = Action, Blank = Not Applicable |
4.0 Upper Level Inspection
Show/hide table
Sl.No. | Status(1) | Description | Comments |
4.1 | Hood & Covers | ||
4.2 | Radiator Cap | ||
4.3 | Precleaner | ||
4.4 | Exhaust Manifold | ||
4.5 | Cylinder Head & Valve Cover | ||
4.6 | Operator Platform | ||
4.7 | Seat | ||
4.8 | Seat Belt | ||
4.9 | Indicators & Gauges | ||
4.10 | Backup Alarm | ||
4.11 | Neutral Start Switch | ||
4.12 | Work Lights | ||
4.13 | Horn | ||
4.14 | Fuses and Circuit Breakers | ||
4.15 | ROPS |
Show/hide table
(1) | N = Normal, M = Monitor, A = Action, Blank = Not Applicable |
5.0 Implement/Attachment Inspection
Show/hide table
Sl.No. | Status(1) | Description | Comments |
5.1 | Leveling Blade Cutting Edge | ||
5.2 | Leveling Blade | ||
5.3 | Leveling Blade Lift Cylinder & Lock Bars | ||
5.4 | Water Spray System (If Equipped) | ||
5.5 | Water Tank (If Equipped) |
Show/hide table
(1) | N = Normal, M = Monitor, A = Action, Blank = Not Applicable |
6.0 Site Conditions
Show/hide table
Sl.No. | Status(1) | Description | Comments | |
6.1 | Ambient Temperature | |||
NORMAL: |
||||
MONITOR: |
||||
ACTION: Above |
||||
6.2 | Altitude | |||
NORMAL: |
||||
MONITOR: |
||||
ACTION: Above |
||||
6.3 | Haul Road Grade | |||
NORMAL: Flat | ||||
MONITOR: Mild | ||||
ACTION: Steep | ||||
6.4 | Haul Road Condition | |||
NORMAL: Positive Banking, Gradual Turns, Good Erosion Control | ||||
ACTION: Negative Banking, Sharp Turns, Poor Erosion Control | ||||
6.5 | Humidity | |||
NORMAL: Below 25% | ||||
MONITOR: 25 to 60% | ||||
ACTION: Above 60% | ||||
6.6 | Air Quality | |||
NORMAL: No Dust | ||||
MONITOR: Light Dust | ||||
ACTION: Heavy Dust | ||||
6.7 | Underfoot Condition | |||
NORMAL: Dry Flat Surface | ||||
MONITOR: Moderate Grades, Mixture of Muddy / Dry Surfaces | ||||
ACTION: Steep Grades, Muddy, Snow, Ice | ||||
6.8 | Machine Utilization | |||
NORMAL: 0 to 10 Hours | ||||
ACTION: Above 10 hours | ||||
6.9 | Equipment Role | |||
NORMAL: Utility | ||||
MONITOR: Support | ||||
ACTION: Production | ||||
6.10 | Working Material | |||
NORMAL: Uncompacted, Low Abrasion | ||||
MONITOR: Moderately Compacted, Moderate Abrasion | ||||
ACTION: High Abrasion, Compacted, Dense | ||||
6.11 | Maintenance Practices | |||
NORMAL: Excellent | ||||
MONITOR: Good | ||||
ACTION: Poor | ||||
6.12 | Primary Industries |
Show/hide table
(1) | N = Normal, M = Monitor, A = Action, Blank = Not Applicable |
Machine Operational Checks
Show/hide table
Status(1) | Description | Specification | Actual | Comments |
Neutral Start Switch Test | ||||
Water Spray Test - Drum Coverage (If Applicable) |
Show/hide table
(1) | N = Normal, M = Monitor, A = Action, Blank = Not Applicable |
Travel Speed Test
Show/hide table
Status(1) | Description | Specification | Actual | Comments |
Forward | ||||
Reverse |
Show/hide table
(1) | N = Normal, M = Monitor, A = Action, Blank = Not Applicable |
Caterpillar Information System:
Technical Analysis 1 (TA1) Visual Inspection for Off-Highway Trucks {0372, 0374, 1000, 7000, 753S, 7565} Technical Analysis 1 (TA1) Visual Inspection for Off-Highway Trucks {0372, 0374, 1000, 7000, 753S, 7565}
Technical Analysis 1 (TA1) Visual Inspection for Marine Engine {0372, 1000, 7000, 753S, 7565} Technical Analysis 1 (TA1) Visual Inspection for Marine Engine {0372, 1000, 7000, 753S, 7565}
C175-16 Locomotive Engine Diesel Exhaust Fluid Nozzle - Inspect/Clean
C175-20 Locomotive Engine Starting the Engine
Discharge Flange Instructions for Well Stimulation Pumps {5234, 6002} Discharge Flange Instructions for Well Stimulation Pumps {5234, 6002}
New Software Is Used on Certain C7 and C9 Engines {1920} New Software Is Used on Certain C7 and C9 Engines {1920}
C18 Generator Set Engines Diesel Exhaust Fluid Module - Disassemble
G3512 Generator Set Engines Throttle Actuator - Test
A New Sea Water Pump Is Used on Certain 3608 Marine Auxiliary Engines {1371} A New Sea Water Pump Is Used on Certain 3608 Marine Auxiliary Engines {1371}
XQ570 Rental Generator Set Electronic Modular Control Panel 4 (EMCP 4)
XQ570 Rental Generator Set Voltage Regulators
C175-20 Locomotive Engine Nitrogen Oxide Sensor - Replace
Technical Analysis 1 (TA1) Visual Inspection for Petroleum Gas Compression Engine {0372, 1000, 7000, 753S, 7565} Technical Analysis 1 (TA1) Visual Inspection for Petroleum Gas Compression Engine {0372, 1000, 7000, 753S, 7565}
New Fuel Injection Pump Stop Solenoid is Available on Certain 3054C and C7.1 (Mech) Engines {1251} New Fuel Injection Pump Stop Solenoid is Available on Certain 3054C and C7.1 (Mech) Engines {1251}
G3512 Generator Set Engines Turbocharger Compressor Bypass - Test
PM820, PM822, and PM825 Cold Planer Before Starting Engine
PM620, PM622, PM820, PM822 and PM825 Cold Planers Electronic System ECM Location Code - Test
PM620, PM622, PM820, PM822 and PM825 Cold Planers Electronic System Sensor Signal (Analog, Passive) - Test
PM620, PM622, PM820, PM822 and PM825 Cold Planers Electronic System Solenoid Return - Test
PM620, PM622, PM820, PM822 and PM825 Cold Planers Electronic System Condition Switch (Switch to Ground) - Test
Torque Chart for Well Stimulation Pumps {0650, 6002} Torque Chart for Well Stimulation Pumps {0650, 6002}
Power End Rebuild Inspection Checklist for Well Stimulation Pumps {1202} Power End Rebuild Inspection Checklist for Well Stimulation Pumps {1202}
Crankshaft Pre-Assembly Instructions for Well Stimulation Pumps {1202, 6002} Crankshaft Pre-Assembly Instructions for Well Stimulation Pumps {1202, 6002}
Two Piece Stay Rod Installation Instructions {5070, 5070} Two Piece Stay Rod Installation Instructions {5070, 5070}