Before/After
Parts stock action needed
| PRODUCT SUPPORT PROGRAM FOR REPLACING DIFFERENTIAL SPIRAL BEVEL PINION B1 BEARING ASSEMBLY ON CERTAIN 793F OFF-HIGHWAY TRUCKS |
3256 3258 3281
|
PS44570 |
NOTE: |
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
|
NOTE: |
This Program must be administered either before or after failure.
In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44570" as the Part Number
and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.
If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
NOTE: |
When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field,
"7755" as the Group Number, "56" as the Description Code. |
NOTE: |
Although this Program is to be administered as described above on the Affected Product,
parts should be removed from parts stock as soon as possible. |
NOTE: |
The information supplied in this service letter may not be valid after the termination date of this program.
Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
|
NOTE: |
This Revised Service Letter replaces the 24Nov2014 Service Letter. Changes have been made to add Dealer Parts Stock Action. |
The existing differential B1 bearing cage can fracture on certain 793F Off-Highway Trucks. If the existing differential B1 bearing cage fractures it can result in unplanned down time and rebuild. |
Qty |
Part Number |
Description |
1 |
5D6428 |
SEAL-O-RING |
1 |
5P4540 |
BEARING-CUP |
17 |
5P8245 |
WASHER-HARD |
1 |
6M5218 |
SEAL-O RING |
17 |
6V5684 |
BOLT-HEX HEAD |
1 |
7X4778 |
SEAL-0 RING |
1 |
8T0568 |
SEAL-O-RING |
8 |
1567993 |
BOLT-HEX HEAD |
1 |
1912962 |
SEAL-O-RING |
1 |
2287090 |
SEAL-O-RING-ORFS |
1 |
2287092 |
SEAL-O-RING-ORFS |
2 |
2343544 |
SEAL-O-RING |
1 |
3871379 |
SEAL AS |
1 |
4364013 |
BEARING-CONE |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 17% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
|
****Parts Stock **** |
Rework all 193-6222, 280-1609, 280-1609, and 379-8891 Differentials in dealer parts stock and dealer exchange inventory. |
|
|
****Affected Product**** |
Replace the existing differential 5P4539 Bearing-Cone with a new 436-4013 Bearing-Cone.
Refer to the service manual for disassembly and assembly instructions. Refer to Special Instruction REHS9327 "Procedure to Check the Differential Pinion End Float on 793 Off-Highway Trucks" for checking end float after final assembly to ensure the bearing setting is correct. |
****Parts Stock**** |
Submit one claim for reworking 193-6222, 280-1609, 280-1609, and 379-8891 Differentials in dealer parts stock and dealer exchange inventory. 6 hours of labor plus (1) 5P4540 Bearing Cup, (17) 5P8245 Washers, (1) 6M5218 Seal-O Ring, (17) 6V5684 Bolt, (1) 3871379 Seal As, and (1) 4364013 Bearing Cone will be allowed for each differential that is reworked.
|
|
|
****Affected Product**** |
Product smu/age whichever comes first |
Caterpillar |
Dealer Suggested |
Customer Suggested |
Parts % |
Labor Hrs% |
Parts % |
Labor Hrs% |
Parts % |
Labor Hrs% |
0-6000 hrs, 0-12 mo |
100.0% |
0.0% |
0.0% |
0.0% |
0.0% |
100.0% |
6001-12000 hrs, 13-24 mo |
47.0% |
0.0% |
0.0% |
0.0% |
40.0% |
100.0% |
12001-18000 hrs, 25-36 mo |
13.0% |
0.0% |
0.0% |
0.0% |
65.0% |
100.0% |
NOTE: This is a 44.0-hour job
If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.
|
Note: It is recommended that this program is applied before failure while the frame is being updated. See the chart above. Note: For after failure repairs, parts and labor may be allowed per the following service claim allowance table shown in image 1.1. |
****Parts Stock**** |
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
****Affected Product**** |
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |