PRODUCT SUPPORT PROGRAM FOR REWORKING THE LEFT FRONT BRAKE COOLING LINE ON CERTAIN 797F OFF HIGHWAY TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REWORKING THE LEFT FRONT BRAKE COOLING LINE ON CERTAIN 797F OFF HIGHWAY TRUCKS

Usage:

TEBE1444-01

23Sep2014
(Revised 22Apr2015)


U-548
A-411
D-493

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REWORKING THE LEFT FRONT BRAKE COOLING LINE ON CERTAIN 797F OFF HIGHWAY TRUCKS

4257
PS44486
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44486" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 23Sep2014 Service Letter. Changes have been made to the Affected Product.


TERMINATION DATE

30Sep2016

PROBLEM

The existing brake cooling lines can be kinked or crushed on certain 797F Off-Highway Trucks. If the existing lines group fails it can cause a leak and unplanned downtime.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
797F  LAJ00495-00506
797F XQ  WSP00125-00126
*******Group  2*******
797F  LAJ00508-00528
797F XQ  WSP00127-00129

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 6V8001 SEAL-O-RING
2 8T0568 SEAL-O-RING
4 8T4140 BOLT-HEX HEAD
1 2352481 SEAL-RECTANGULAR
1 2352482 SEAL-RECTANGULAR
1 4526651 PLATE AS.
1 4526653 HOSE AS
1 4605871 TUBE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 6V8001 SEAL-O-RING
1 2352481 SEAL-RECTANGULAR
1 2352482 SEAL-RECTANGULAR
1 4605871 TUBE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Group 1 may experience hose kinking on the left front brake cooling lines. Update the lines group with the parts list identified. Refer to the Service Manual if/as necessary and see the attached Rework Procedure.

Group 2 may experience hard contact with the 452-6650 Tube Assembly and the left front suspension cylinder. Replace the tube assembly with a new 460-5871 Tube Assembly. Refer to the Service Manual if/as necessary and see the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-6000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 2.0-hour job for Group 1
Hour allowance reflects a machine that is in process of having hydraulic fluids replaced during a scheduled PM. An additional 2 hours is allowed if not performing during a scheduled maintenence.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-6000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 2
Hour allowance reflects a machine that is in process of having hydraulic fluids replaced during a scheduled PM. An additional 2 hours is allowed if not performing during a scheduled maintenence.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


Group Number 1  
 
Group 1 machines were built with a 436-6636 Tube Assembly. This tube may force the hose to kink during machine operation. Kinking of the hose may decrease the service life of the hose. Update the machine with a new 460-5871 Tube Assembly, 452-6651 Plate Assembly, and 452-6653 Hose Assembly to resolve the issue.

Image 1.1.1 shows the as shipped geometry.
Image1.1.1
 
 
Group Number 2  
 
Group 2 machines were built with a 452-6650 Tube Assembly. The 452-6650 Tube Assembly may contact the front strut housing during normal machine operation. If the strut is underchanged, the risk is increased. Update the tube assembly to a 460-5871 Tube Assembly to resolve the issue.

Image 2.1.1 shows the as shipped geometry.
Image2.1.1
 
 

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