PRODUCT SUPPORT PROGRAM FOR REPLACING BRAKE ACCUMULATOR CLAMPS ON CERTAIN 797F OFF-HIGHWAY TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING BRAKE ACCUMULATOR CLAMPS ON CERTAIN 797F OFF-HIGHWAY TRUCKS

Usage:

TEBE1413-01

21Oct2014
(Revised 23Oct2014)


U-602
A-453
D-541
O-524

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING BRAKE ACCUMULATOR CLAMPS ON CERTAIN 797F OFF-HIGHWAY TRUCKS

4265 7750
PS52788
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52788" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 21Oct2014 Service Letter. Changes have been made to the Action Required.


TERMINATION DATE

31Oct2016

PROBLEM

The existing brake accumulator clamp can lack sufficiuent adjustment to properly clamp the brake accumulators on certain 797F Off-Highway Trucks. If the existing 292-4306 Clamp Assembly is loose it will allow the accumulator to move and may cause premature failure of the clamp.

AFFECTED PRODUCT

Model Identification Number
797F  LAJ00141-00543
797F XQ  WSP00100-00129

PARTS NEEDED

Qty

Part Number Description
8 4589901 CLAMP-CYLINDER (1-8 use as required)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Refer to the Service Manual if/as necessary and replace any 292-4306 Clamp Assemblies that have insufficient adjustment. The gap (A) can be seen in Image 2. If the ends of the accumulator clamp touch, the clamp should be replaced.
Image1
Image2

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-18000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job
This is a 1.0-hour job to inspect and replace the clamp(s).



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

PRODUCT SUPPORT PROGRAM FOR INSPECTING AND REWORKING THE TORSIONAL COUPLER BOLTED JOINT AND UPDATING TRANSMISSION PISTONS AND SEALS ON CERTAIN 16M MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR INSPECTING AND REWORKING THE TORSIONAL COUPLER BOLTED JOINT AND UPDATING TRANSMISSION PISTONS AND SEALS ON CERTAIN 16M MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR REPAIRING THE REAR WHEEL GROUPS ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPAIRING THE REAR WHEEL GROUPS ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 7T-9788 BRAKE HUB ON CERTAIN D6T, D7RII, AND D8T TRACK-TYPE TRACTORS; AND ON CERTAIN PL83 PIPELAYERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE 7T-9788 BRAKE HUB ON CERTAIN D6T, D7RII, AND D8T TRACK-TYPE TRACTORS; AND ON CERTAIN PL83 PIPELAYERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST EXTENSION PIPE ON CERTAIN 789D OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST EXTENSION PIPE ON CERTAIN 789D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING OIL COOLER LINES GROUP ON CERTAIN 797F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING OIL COOLER LINES GROUP ON CERTAIN 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE INNER DUO CONE SEAL ON CERTAIN 793 OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE INNER DUO CONE SEAL ON CERTAIN 793 OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN 382-5901 AND 382-6587 STARTING MOTORS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN 382-5901 AND 382-6587 STARTING MOTORS FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FRONT ENGINE HOUSING ON CERTAIN 740B ARTICULATED TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE FRONT ENGINE HOUSING ON CERTAIN 740B ARTICULATED TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING COOLANT TUBES ON CERTAIN 793F AND 795F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING COOLANT TUBES ON CERTAIN 793F AND 795F OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING ATAAC LINES GROUP ON CERTAIN 797F HIGH ALTITUDE ARRANGEMENT (HAA) OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING ATAAC LINES GROUP ON CERTAIN 797F HIGH ALTITUDE ARRANGEMENT (HAA) OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE SPIDER FAN ASSEMBLY ON CERTAIN 773E OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE SPIDER FAN ASSEMBLY ON CERTAIN 773E OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN 269-8325 ENGINE OIL FILTERS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN 269-8325 ENGINE OIL FILTERS FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM TO IMPROVE THE SERVICEABILITY OF THE RIGHT HAND FRONT UPPER SUSPENSION ON CERTAIN 775F OFF-HIGHWAY TRUCKS, WITH TPMS THAT HAVE INSTALLED THE NEW RIGHT HAND UPPER SUSPENSION MOUNTING HARDWARE PRODUCT SUPPORT PROGRAM TO IMPROVE THE SERVICEABILITY OF THE RIGHT HAND FRONT UPPER SUSPENSION ON CERTAIN 775F OFF-HIGHWAY TRUCKS, WITH TPMS THAT HAVE INSTALLED THE NEW RIGHT HAND UPPER SUSPENSION MOUNTING HARDWARE
PRODUCT SUPPORT PROGRAM FOR REWORKING THE VIBRATION DAMPER GUARD ON CERTAIN 797, 797B, AND 797F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING THE VIBRATION DAMPER GUARD ON CERTAIN 797, 797B, AND 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING DIFFERENTIAL SPIRAL BEVEL PINION B1 BEARING ASSEMBLY ON CERTAIN 793F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING DIFFERENTIAL SPIRAL BEVEL PINION B1 BEARING ASSEMBLY ON CERTAIN 793F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE LIFT CYLINDER POSITION SENSOR GROUP ON CERTAIN 836H AND 836K LANDFILL COMPACTORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE LIFT CYLINDER POSITION SENSOR GROUP ON CERTAIN 836H AND 836K LANDFILL COMPACTORS
PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW PISTONS AND SEALS IN THE TRANSMISSION OF CERTAIN 14M MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW PISTONS AND SEALS IN THE TRANSMISSION OF CERTAIN 14M MOTOR GRADERS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE SWIVEL GROUP ON CERTAIN MH3049 AND MH3059 MATERIAL HANDLERS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE SWIVEL GROUP ON CERTAIN MH3049 AND MH3059 MATERIAL HANDLERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE SOLENOID VALVE GROUP ON CERTAIN 953D, 963D, AND 973D TRACK-TYPE LOADERS, D6K TRACK-TYPE TRACTORS, AND PL61 PIPELAYERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE SOLENOID VALVE GROUP ON CERTAIN 953D, 963D, AND 973D TRACK-TYPE LOADERS, D6K TRACK-TYPE TRACTORS, AND PL61 PIPELAYERS
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 456-1691, 456-1692, AND 456-1695 ROD ASSEMBLIES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 456-1691, 456-1692, AND 456-1695 ROD ASSEMBLIES FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REWORKING THE LEFT FRONT BRAKE COOLING LINE ON CERTAIN 797F OFF HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING THE LEFT FRONT BRAKE COOLING LINE ON CERTAIN 797F OFF HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE TRANSMISSION MOUNTING BOLTS ON CERTAIN R1600H LOAD HAUL DUMP MACHINES PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE TRANSMISSION MOUNTING BOLTS ON CERTAIN R1600H LOAD HAUL DUMP MACHINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FLYWHEEL ASSEMBLY ON CERTAIN C175 POWERED 797, 797B, AND 797F OFF-HIGHWAY TRUCKS AT PLANNED COMPONENT REBUILD PRODUCT SUPPORT PROGRAM FOR REPLACING THE FLYWHEEL ASSEMBLY ON CERTAIN C175 POWERED 797, 797B, AND 797F OFF-HIGHWAY TRUCKS AT PLANNED COMPONENT REBUILD
PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR INTAKE HOSE CONNECTING THE AIR CLEANER TO THE TURBO ON CERTAIN D5R, D6K, D6N TRACK-TYPE TRACTORS AND PL61 PIPELAYERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR INTAKE HOSE CONNECTING THE AIR CLEANER TO THE TURBO ON CERTAIN D5R, D6K, D6N TRACK-TYPE TRACTORS AND PL61 PIPELAYERS
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.