Usage:
09Jul2014 |
(Revised 28Aug2014) |
Before/After Parts stock action needed | PRODUCT SUPPORT PROGRAM FOR REWORKING THE VIBRATION DAMPER GUARD ON CERTAIN 797, 797B, AND 797F OFF-HIGHWAY TRUCKS |
|
7750 7150 1205 1153 | PS44403 |
NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44403" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
NOTE: | When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code. |
NOTE: | Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible. |
NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
NOTE: | This Revised Service Letter replaces the 09Jul2014 (Revised 05Aug2014) Service Letter. A change has been made to the Service Claim Allowances. |
TERMINATION DATE |
31Jul2016 |
PROBLEM
The existing vibration damper guard mounts can fail on certain 797, 797B, and 797F Off-Highway Trucks. If the existing mounts fail it can cause damage to the vibration damper and the damper guard and cause unplanned downtime. |
AFFECTED PRODUCT
Model | Identification Number |
797 | 5YW00260 |
797B | JSM00151-00152, 252, 293 |
797F | LAJ00141-00537 |
797F XQ | WSP00100-00129 |
PARTS NEEDED
Qty |
Part Number | Description |
4 | 1P7115 | MOUNT AS |
8 | 2S6160 | WASHER-HARD |
4 | 6V4249 | BOLT-HEX HEAD |
2 | 4532317 | BRACKET |
2 | 4532318 | BRACKET |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 25% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
ACTION REQUIRED
Rework the following engines in dealer parts stock and/or dealer exchange inventory: |
Refer to the attached Rework Procedure. |
SERVICE CLAIM ALLOWANCES
Submit one claim for all engines reworked in dealer parts stock and/or dealer exchange inventory. |
0-24 mo |
NOTE: This is a 2.0-hour job
If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim. |
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PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
1.) Remove current vibration damper guard assembly. Retain mounting bolts and spacers to be reused. |
Image1.1.1 |
Image1.1.2 |
2.) Disassemble the mounting brackets, isolation mounts, and hardware from the damper guard assembly. |
3.) Retain the 2Y-5829 Nuts and 3E-4353 Washers to be reused. Refer to Image 1.3.1. |
Image1.3.1 |
4.) Remove and do not reuse the mounting brackets, and remaining bolts, washers, and isolation mounts. Refer to Image 1.4.1. |
Image1.4.1 |
5.) Install new 453-2317 Mounting Brackets on the top side of the vibration damper guard, along with the hardware shown below. Install the new 453-2318 Mounting Brackets on the bottom side of the vibration damper guard, along with the hardware shown below. Refer to Image 1.5.1. Tighten the bolts to 15 +/- 3 Nm. |
Image1.5.1 |
6.) Reinstall vibration damper guard assembly onto the engine using the original bolts and spacers. |
Image1.6.1 |