PRODUCT SUPPORT PROGRAM FOR REWORKING THE VIBRATION DAMPER GUARD ON CERTAIN 797, 797B, AND 797F OFF-HIGHWAY TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REWORKING THE VIBRATION DAMPER GUARD ON CERTAIN 797, 797B, AND 797F OFF-HIGHWAY TRUCKS

Usage:

TEBE1418-02

09Jul2014
(Revised 28Aug2014)


U-410
A-297
D-369
O-347

 

Before/After

  
 Parts stock action needed 

PRODUCT SUPPORT PROGRAM FOR REWORKING THE VIBRATION DAMPER GUARD ON CERTAIN 797, 797B, AND 797F OFF-HIGHWAY TRUCKS

7750 7150 1205 1153
PS44403
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44403" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code.

NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 09Jul2014 (Revised 05Aug2014) Service Letter. A change has been made to the Service Claim Allowances.


TERMINATION DATE

31Jul2016

PROBLEM

The existing vibration damper guard mounts can fail on certain 797, 797B, and 797F Off-Highway Trucks. If the existing mounts fail it can cause damage to the vibration damper and the damper guard and cause unplanned downtime.

AFFECTED PRODUCT

Model Identification Number
797  5YW00260
797B  JSM00151-00152, 252, 293
797F  LAJ00141-00537
797F XQ  WSP00100-00129

PARTS NEEDED

Qty

Part Number Description
4 1P7115 MOUNT AS
8 2S6160 WASHER-HARD
4 6V4249 BOLT-HEX HEAD
2 4532317 BRACKET
2 4532318 BRACKET
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 25% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

****Parts Stock ****

Rework the following engines in dealer parts stock and/or dealer exchange inventory:

797 Retrofit Engines
286-3503 and 330-0200 Service Replacement C175-20 Engines built A4K00001-01017.

797F LAA/HAA
262-1300, 282-2060, 398-1020, 286-3503, 360-1647, 365-9323, 365-9326, 365-9327, 365-9328, 365-9329, 417-0588, 418-8764, 421-3013, 421-3014, 423-3501, 423-3502, 20R-1363, 20R-1494, 20R-1495, 20R-1496, 20R-1497 Service Replacement C175-20 Engines built LLM00001-LLM01364 and ZK300001-ZK301073

Refer to the attached Rework Procedure.

 
 
****Affected Product****
Refer to the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

****Parts Stock****

Submit one claim for all engines reworked in dealer parts stock and/or dealer exchange inventory.

For 286-3503 and 330-0200 Service Replacement C175-20 Engines built the A4K Prefix, 2 Hours and the Parts Needed will be allowed for each engine that is reworked in dealer parts stock and/or dealer exchange inventory.

For 262-1300, 282-2060, 398-1020, 286-3503, 360-1647, 365-9323, 365-9326, 365-9327, 365-9328, 365-9329, 417-0588, 418-8764, 421-3013, 421-3014, 423-3501, 423-3502, 20R-1363, 20R-1494, 20R-1495, 20R-1496, 20R-1497 Service Replacement C175-20 Engines built with the LLM or ZK3 prefix, 2 Hours and the Parts Needed will be allowed for each engine that is reworked in dealer parts stock and/or dealer exchange inventory.

 
 
****Affected Product****
Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-12000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 2.0-hour job

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.




PARTS DISPOSITION

****Parts Stock****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

****Affected Product****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.



Rework Procedure


 
1.) Remove current vibration damper guard assembly. Retain mounting bolts and spacers to be reused.
Image1.1.1
Image1.1.2
 
2.) Disassemble the mounting brackets, isolation mounts, and hardware from the damper guard assembly.
 
3.) Retain the 2Y-5829 Nuts and 3E-4353 Washers to be reused. Refer to Image 1.3.1.
Image1.3.1
 
4.) Remove and do not reuse the mounting brackets, and remaining bolts, washers, and isolation mounts. Refer to Image 1.4.1.
Image1.4.1
 
5.) Install new 453-2317 Mounting Brackets on the top side of the vibration damper guard, along with the hardware shown below. Install the new 453-2318 Mounting Brackets on the bottom side of the vibration damper guard, along with the hardware shown below. Refer to Image 1.5.1. Tighten the bolts to 15 +/- 3 Nm.
Image1.5.1
 
6.) Reinstall vibration damper guard assembly onto the engine using the original bolts and spacers.
Image1.6.1
 
 

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