Usage:
NOTE: This Program must be administered as soon as possible. When reporting the repair, use "PI3195" as the Part Number, "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI3195" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
Completion Date
May 31, 1999Termination Date
November 30, 1999Problem
The 5P0076 Camshaft Segment Bolts on certain 3512 and 3516 series engines may not have been correctly torqued.
Affected Product
Model & Identification Number
3512 (4WJ1208 3RS311-312 50Y1640 51Y812 66Z824 24Z8778-8783 , 24Z08796)
3512B (4TN157-159 4AW293-297 1GZ210-219 1KZ224-228 )
3516 (9KF108 1LZ165 71Z348-349 73Z881 25Z6093-6094 , 25Z06096-06097, 25Z06099 29Z1310-1311 )
3516B (6HN257-259 8KN274 9AN151 7TR602 1HZ177-181 )
G3512 (7NJ480-481)
G3516 (4EK2175, , 4EK02178, 4EK02181, 4EK2186-2189, 4EK2200)
Parts Needed
Dealers will not need to order parts for this Program.
Action Required
1. Remove camshaft side covers (3512: RH - #5, LH - #8; 3516: RH - #7, LH - #10.
2. Retorque 2 camshaft segment bolts on each camshaft to 55 ± 7 N·m. (Mark the head of each bolt retorqued with a yellow or white paint pen).
3. Rotate the crankshaft about turn so next two bolts on each camshaft can be torqued.
4. Repeat step 3 until all bolts are torqued and marked.
5. Reinstall camshaft covers and torque bolts to 47 N·m.
Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
NOTE: This is a 1.5-hour job.
NOTE: U.S. and Canadian Dealers Only - Eligible dealers may enter a Type 2 SIMS Report.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
NOTE: MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach.
- (1-Owner Notification)
Copy Of Owner Notification For U.S. And Canadian Owners
