Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 1U-7600 | Slide Hammer Puller | 1 |
B | 6V-3143
or 1U-7325 |
Distorter Adapter | 1 |
C | 5P-7409 | Sleeve Distorter | 1 |
Start By:
- Remove the vibration damper.
NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
NOTICE |
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Every time that the crankshaft seal is removed from the wear sleeve, a new wear sleeve and crankshaft seal must be installed. |
- Drill three evenly spaced holes in crankshaft front seal (1) and use Tooling (A) to remove crankshaft front seal (1) from the front housing.
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Illustration 2 g00659181 - Insert Tooling (B) between the front housing and wear sleeve (2).
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NOTICE The use of excessive force on the sleeve distorter can cause the distorter adapter to crack the housing. To help avoid damage to the engine, do not use excessive force to remove the wear sleeve.
- Insert Tooling (C) between Tooling (B) and wear sleeve (2). Carefully turn Tooling (C) until the edge of the tool creates a crease in wear sleeve (2).
Repeat this procedure several times around wear sleeve (2) until wear sleeve (2) can be removed by hand.
Illustration 1 | g00659180 |
Required Tools | |||
Tool | Part Number | Part Description | Qty |
D | 6V-4003 | Seal Locator As | 1 |
2N-5006 | Bolt | 2 | |
E | 8T-3099 | Seal Installer | 1 |
F | 9S-8858 | Nut | 1 |
G | - | (Loctite 620) | - |
NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
Note: The crankshaft front seal and the wear sleeve must be replaced at the same time. Once the crankshaft front seal and the wear sleeve are separated, these components cannot be used again.
Note: Do not use any type of lubricant during the installation of the crankshaft front seal and the wear sleeve.
- Before installation of the crankshaft front seal and the wear sleeve, inspect the crankshaft for scratches. Also, inspect the crankshaft for any distortion on the surface that may lead to an out of round condition. Use a polishing cloth in order to remove any imperfections on the crankshaft.
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Illustration 3 g01136390 - Clean the outside diameter of crankshaft (3) and the inside diameter of the new wear sleeve (2). Clean the bore for the crankshaft front seal in front housing (4).Apply Tooling (G) to the inner diameter of the wear sleeve and the surface of the crankshaft prior to assembly.
- Install Tooling (D) on crankshaft (3).
- Place crankshaft front seal (1) and wear sleeve (2) onto Tooling (D).
- Position Tooling (E) onto Tooling (D). Lubricate the face of the washer on Tooling (F). Install Tooling (F) onto Tooling (E). Tighten Tooling (F) until Tooling (E) contacts Tooling (D).
- Remove the tooling from the crankshaft.
- Check the crankshaft front seal and the wear sleeve for the correct installation.
End By:
- Install the vibration damper.