460-8972 Major Overhaul Foundational Kit for 3412 Generator Set Engines{1000} Caterpillar


460-8972 Major Overhaul Foundational Kit for 3412 Generator Set Engines{1000}

Usage:

3412 2WJ
Electric Power Generation:
3412 GENSET (S/N: 4BZ1-UP)
Engine:
3412 (S/N: 2WJ1-UP)
3412C (S/N: DJN1-UP; 9EP1-UP; RTY1-UP)
3412E (S/N: TGC1-UP)

Introduction

This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.

This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.

Note: This kit does not contain rod bearings, main bearings, and thrust plates.

Note: For more information, visit us at: electricpowersupport.cat.com.

Note: For assistance with technical questions, contact your local Cat dealer.

Reference Material

Table 1
Engine Model     Engine Serial Number Prefix     Package Serial Number Prefix     Engine Arrangements     Parts Book Media     Disassembly and Assembly Media    
3412     S/N:1EZ     S/N:4BZ
S/N:RTY    
148-3588
148-3596    
SEBP2785
SEBP4214    
RENR1389    
S/N:9EP
S/N:DJN
166-8579
166-8587
SEBP3105
SEBP4174    
RENR1389    
S/N:TGC 240-0540 SEBP4158     RENR1389    
S/N:2WJ S/N:2WJ     7E-0157
7E-0161    
SEBP2268     SENR4628    

Note: For ordering reference material, contact your local Cat dealer.

3412 460-8972 Major Overhaul Kit Consist

Table 2
460-8972 Major Overhaul Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
460-9424     Single Cylinder Head Gasket Kit     2    
459-9781     Oil Cooler and Lines Gasket Kit     1    
459-9828     Front Structure Gasket Kit     1    
460-0687     Rear Structure Gasket Kit     1    
460-2297     Central and Lower Structure Gasket Kit     1    
460-6283     After Cooler and Lines Gasket Kit     1    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1R-0749     Fuel Filter     2    
1R-1808     Engine Oil Filter     2    
1S-0004     O-Ring Seal     2    
2K-4973     Locknut     1    
2N-2766     Locknut     24    
3J-7354     O-Ring Seal     2    
4N-0685     Bushing     5    
4N-4668     Breather As     1    
4N-6658     Bushing     2    
5K-1770     O-Ring Seal     2    
6N-0977     Bushing     1    
6V-3917     O-Ring Seal     8    
8L-2786     O-Ring Seal     1    
9X-7378     O-Ring Seal     1    
106-1792     Taperlock Stud     24    
131-7123     Bushing     1    
214-7566     O-Ring Seal     1    
214-7568     O-Ring Seal     3    
248-5513     Temperature Regulator     2    
272-2583     O-Ring Seal     5    
305-6843     Guide Spring     24    

3412 Engine Gasket Kit Locations




Illustration 1g03708837

(1) Single Cylinder Head ( 459-9424 Gasket Kit )

(2) Front Structure ( 459-9828 Gasket Kit )

(3) Central and Lower Structure ( 460-2297 Gasket Kit )

(4) Oil Cooler and Lines ( 459-9781 Gasket Kit )

(5) Rear Structure ( 460-0687 Gasket Kit )

(6) Aftercooler and Lines Kit ( 460-6283 Gasket Kit )

Gasket Kit Consists

Single Cylinder Head (459-9424 Gasket Kit)

Table 3
459-9424 Gasket Kit (Single Cylinder Head)    
Part Number     Part Name     Qty    
1S-4295     Gasket     1    
2N-2765     High Temperature Bolt     4    
2N-2766     Locknut     4    
3J-7354     O-Ring Seal     1    
3S-9643     Lip Type Seal     2    
4F-7390     O-Ring Seal     1    
4N-1156     Regulator Cover Gasket     1    
5P-5678     Seal     0007M    
5P-7530     O-Ring Seal     1    
5P-8119     O-Ring Seal     6    
5P-8356     O-Ring Seal     2    
6V-3831     O-Ring Seal     1    
6V-3917     O-Ring Seal     4    
6V-5103     O-Ring Seal     2    
7C-0307     Gasket     2    
7E-4369     Exhaust Seal As     3    
8L-2779     O-Ring Seal     6    
109-0072     O-Ring Seal     2    
109-0073     O-Ring Seal     1    
112-3258     O-Ring Seal     3    
112-3540     O-Ring Seal     1    
118-7214     O-Ring Seal     1    
129-9452     Exhaust Manifold Gasket     6    
198-6068     Integral Seal     1    
225-3099     Cylinder Head Gasket     1    
225-3101     Plate Gasket     1    
359-1439     Water Seal Assembly     24    

Refer to Illustration 1.

Oil Cooler and Lines (459-9781 Gasket Kit)

Table 4
459-9781 Gasket Kit (Oil Cooler and Lines)    
Part Number     Part Name     Qty    
3P-0650     O-Ring Seal     3    
4N-0865     Gasket     1    
4N-1946     Gasket     1    
4N-2199     Gasket     1    
5P-8068     O-Ring Seal     1    
6V-5048     O-Ring Seal     2    
7C-0307     Gasket     1    
8C-3445     Dust Cap     1    
109-0074     O-Ring Sea     1    
109-0077     O-Ring Seal     2    
112-3258     O-Ring Seal     1    
343-8888     Gasket     1    

Refer to Illustration 1.

Front Structure (459-9828 Gasket Kit)

Table 5
459-9828 Gasket Kit (Front Structure)    
Part Number     Part Name     Qty    
4N-1156     Regulator Cover Gasket     2    
4N-1946     Gasket     1    
6N-2508     Gasket     1    
7C-0307     Gasket     3    
8T-9527     O-Ring Seal     1    
9X-7371     O-Ring Seal     1    
109-0072     O-Ring Seal     2    
109-0073     O-Ring Seal     1    
109-0076     O-Ring Seal     1    
112-1579     O-Ring Seal     1    
112-1580     O-Ring Seal     1    
125-9794     O-Ring Seal     1    
142-5867     Crankshaft Seal     1    
166-9145     Cylinder Block Gasket     1    
193-9155     Gasket     1    
234-8937     Integral Seal     1    
239-5571     Integral Seal     1    

Refer to Illustration 1.

Rear Structure (460-0687 Gasket Kit)

Table 6
460-0687 Gasket Kit (Rear Structure)    
Part Number     Gasket Kit     Qty    
2A-1162     Gasket     1    
2N-2765     High Temperature Bolt     8    
2N-2766     Locknut     8    
4N-0933     Gasket     2    
5P-7530     O-Ring Seal     2    
6V-6353     O-Ring Seal     2    
7M-7273     Gasket     2    
9L-6924     Gasket     1    
9Y-6089     Gasket     2    
112-3540     O-Ring Seal     2    
125-9794     O-Ring Seal     2    
142-5868     Crankshaft Seal     1    
161-7293     Cylinder Gasket     1    
198-6068     Integral Seal     2    
226-4753     Gasket     1    

Refer to Illustration 1.

Central and Lower Structure (460-2297 Gasket Kit)

Table 7
460-2297 Gasket Kit (Central and Lower Structure)    
Part Number     Part Name     Qty    
4N-4307     Gasket     1    
6V-4589     O-Ring Seal     4    
7C-0307     Gasket     2    
8J-4351     O-Ring Seal     1    
109-0078     O-Ring Seal     1    
114-4427     O-Ring Seal     4    
118-5068     O-Ring Seal     1    
165-6170     Plug     3    
234-8937     Integral Seal     1    
239-5572     Integral Seal     1    
343-8888     Gasket     2    
353-1648     Oil Pan Gasket     1    

Refer to Illustration 1.

Aftercooler and Lines (460-6283 Gasket Kit)

Table 8
460-6283 Gasket Kit (Aftercooler and Lines)    
Part Number     Part Name     Qty    
4N-2564     Gasket     1    
4N-8628     Gasket     1    
7C-0307     Gasket     1    
109-0076     O-Ring Seal     6    
112-3259     O-Ring Seal     2    
112-8186     O-Ring Seal     2    
118-7214     O-Ring Seal     1    

Refer to Illustration 1.

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