C13 Engine for Caterpillar Built Machines Caterpillar


Electronic Unit Injector Sleeve - Remove and Install

Usage:

730C2 2T4

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
9U-6891  Injector Tool Group 
9U-6862  Tapered Brush 
9U-6863 Small Bore Brush 
9U-7244 End Brush 
9U-7237 Brush Extension 
4C-5552 Large Bore Brush 
4C-9507  Retaining Compound 

Start By:

  1. Remove the electronic unit injectors.

  1. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining and filling procedures.


    Illustration 1g01261663

  2. Install Tooling (A) into electronic unit injector sleeve (1).

  3. Tighten the nut until electronic unit injector sleeve (1) is pulled free of the cylinder head assembly.


    Illustration 2g01860393

  4. Remove electronic unit injector sleeve (1).

Installation Procedure

  1. Use Tooling (B) to clean the bore in the cylinder head for the electronic unit injector sleeve.


    NOTICE

    Ensure that the electronic unit injector sleeve and the cylinder head bore are completely free of oil, dirt, and sealant debris.




    Illustration 3g01261773

  2. Install new O-ring seals (2) and (3) on electronic unit injector sleeve (1).

    Note: Do not apply Tooling (C) to the cylinder head surfaces. Apply Tooling (C) on the electronic unit injector sleeve only.

  3. Apply a thin coat of Tooling (C) to O-ring seal (3) and the contact surface of electronic unit injector sleeve (1) on the surface that is Marked "X".


    Illustration 4g01261802

  4. Install Tooling (A) into the threads of electronic unit injector sleeve (1).

  5. Position Tooling (A) and the electronic unit injector sleeve in the cylinder head. Use care not to damage the O-ring seal on the electronic unit injector sleeve.


    NOTICE

    Ensure that the electronic unit injector sleeve is properly seated in the cylinder head. The Tooling will "RING" when the electronic unit injector sleeve is fully seated in the bore of the cylinder head.


  6. Use Tooling (A) and a hammer to install electronic unit injector sleeve (1) in the cylinder head.

  7. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining and filling procedures.

End By:

  1. Install the electronic unit injectors.

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