C3.3 Industrial Engine Caterpillar


Pistons and Connecting Rods - Disassemble

Usage:

C3.3 E3J

Disassembly Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
A  1P-1857  Retaining Ring Pliers 
B  1U-6683  Ring Expander 
C  1P-0510  Driver Group 

Start By:

  1. Remove the pistons and the connecting rods. Refer to Disassembly and Assembly, "Piston and Connecting Rods - Remove".


NOTICE

Removal of the piston pin bushing must be carried out by personnel with the correct training. Also special machinery is required. For more information refer to your authorized Perkins dealer or your Perkins distributor.



NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.




    Illustration 1g00964585

  1. Use Tooling (A) in order to remove the three piston rings (1) and (2), and the oil control ring (3) from the piston (6). Remove the lower connecting rod bearing from the connecting rod cap. Remove the upper connecting rod bearing from the connecting rod.

  2. Use Tooling (B) in order to remove the circlips (8).

  3. Remove the piston pin (6) from the piston.

    Note: If the piston pin cannot be removed by hand, heat the piston to a temperature of 45 ± 5 °C (113 ± 9 °F). Do not use a oxyacetylene torch to heat the piston.



    Illustration 2g01015731

  4. Remove the bearing shells (9) from the connecting rod (10) and the connecting rod cap (11).

  5. Use Tooling (C) in order to remove the piston pin bushing (4) from the connecting rod (5).

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