PRODUCT SUPPORT PROGRAM FOR RESEALING ENGINES THAT HAVE 4 OR MORE COOLANT LEAKS AT THE HEAD TO BLOCK JOINT ON CERTAIN 3508B, 3512B, 3516B, AND 3516C LOCOMOTIVE ENGINES
Usage:
TEBE0426-04
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| 17Jun2014 |
| (Revised 17May2018) |
U-347
A-251
D-311
O-293
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| After Failure Only | PRODUCT SUPPORT PROGRAM FOR RESEALING ENGINES THAT HAVE 4 OR MORE COOLANT LEAKS AT THE HEAD TO BLOCK JOINT ON CERTAIN 3508B, 3512B, 3516B, AND 3516C LOCOMOTIVE ENGINES |
|
| 1217 1201 7555 | PS52692 |
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| NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
| NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52692" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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| NOTE: | This Revised Service Letter replaces the 17Jun2014 (Revised 16Aug2017) Service Letter. Changes have been made to the Affected Product. |
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TERMINATION DATE |
| 30Jun2021 |
PROBLEM
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| The cylinder head to block joint may leak coolant and lead to corrosion on the top deck of the block on certain 3508B, 3512B, 3516B and 3516C Locomotive Engines. |
AFFECTED PRODUCT
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| Model | Identification Number |
| *******Group 1******* | |
| 3516B | 6HZ00166-00168, 171-172, 193-194, 196-198, 201-209, 228 BCK00237, 239, 242-243, 245-246, 249, 251-252, 256-260, 262-269, 271-274, 278, 281, 283, 285, 292-293, 296-297, 299-300, 302, 304, 311-312, 325, 328-329, 332-334, 336-337, 339-341, 343-364, 366-368, 370-371, 373 |
| 3516C | PRC00101-00103 |
| 3516C HD | SDX00101-00107 |
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| *******Group 2******* | |
| 3512B | 3ZW00121-00123, 125-126, 128-132, 134-148, 150-165, 167-168, 170-171, 175-179, 182-186, 193-207, 211-213, 216-219, 223-224, 228-246, 248-249, 251, 253-254, 258-260, 263-270, 272-352, 355-362, 364-393, 395-397, 402, 404-406, 410-419, 422-437, 439, 441-452, 455-495, 497-511, 513, 516, 518-521, 523-536, 538-605, 608-639, 641-677, 679-692, 694, 696-697, 699-789, 791-798, 800-804, 806, 808-824, 828-841, 843-856, 858, 862-871, 873, 875-879, 881-915, 917, 919-1066, 1068-1114 PWG00100-00101, 106-107, 109-112, 114-117, 119, 121-124, 126, 128, 131-132, 137-138, 141-146, 148, 150, 152-154, 156, 170, 179-181, 183-184, 186-188, 192, 194-196, 203-204, 207-208, 213, 218-223, 226-227, 229-230 |
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| *******Group 3******* | |
| 3508B | 5PS00208-00559, 561-587, 590-596, 598-625, 627, 629-639, 642-663, 667-671, 673-682, 685-707, 714-732, 734-777, 779-786 C8R00100-00129 |
PARTS NEEDED
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Qty |
Part Number | Description |
| *******Group 1******* | ||
| 16 | 3535618 | INSERT |
| 16 | 3535995 | KIT-SEAL (SCL) |
| 64 | 4173778 | PLUG |
| 64 | 4173779 | PLUG |
| 16 | 4421702 | KIT-GASKET (SCH) |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 4% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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| *******Group 2******* | ||
| 12 | 3535618 | INSERT |
| 12 | 3535995 | KIT-SEAL (SCL) |
| 48 | 4173778 | PLUG |
| 48 | 4173779 | PLUG |
| 12 | 4421702 | KIT-GASKET (SCH) |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 12% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
| *******Group 3******* | ||
| 8 | 3535618 | INSERT |
| 8 | 3535995 | KIT-SEAL (SCL) |
| 32 | 4173778 | PLUG |
| 32 | 4173779 | PLUG |
| 8 | 4421702 | KIT-GASKET (SCH) |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 12% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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ACTION REQUIRED
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| Note: Apply this program to engines that have 4 or more heads leaking coolant. Remove engine from chassis. For detailed information regarding the removal and installation of components, reference SENR6564. Remove all cylinder heads and liners. Inspect the top deck of the block. Ensure that the criteria outlined in the reuse and salvage guidelines found in SEBF8255 are met. Note: The top deck edge of the bore for the liner must be chamfered to accommodate the 352-6061 Liner Seal. The procedure to chamfer the liner bore can be found in SEBF8255. When reassembling the engine ensure the new 352-6061 Liner Seals are installed. |
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SERVICE CLAIM ALLOWANCES
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