PRODUCT SUPPORT PROGRAM FOR REPLACING PRE-LUBRICATION WIRING FILM ON CERTAIN G3512E, G3516C, G3516E, G3516H, G3520C, AND G3520E GENERATOR SETS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING PRE-LUBRICATION WIRING FILM ON CERTAIN G3512E, G3516C, G3516E, G3516H, G3520C, AND G3520E GENERATOR SETS

Usage:

TEBE0427-00

30Sep2013


U-460
A-317
D-383
O-387

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING PRE-LUBRICATION WIRING FILM ON CERTAIN G3512E, G3516C, G3516E, G3516H, G3520C, AND G3520E GENERATOR SETS

7557 7405
PS44035
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44035" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Sep2014

PROBLEM

The existing 349-0995 Film is incorrect on certain G3512E, G3516B, G3516C, G3516E, G3516H, G3520C, and G3520E Generator Sets.

AFFECTED PRODUCT

Model Identification Number
G3512E NGS00135, 137, 139-141, 143-144, 154, 159

SSR00162, 165, 172, 178-180, 183-186, 197-199, 201-202, 205-206, 209-210, 212-213, 215
G3516C F6D00103-00106, 108

F6E00101

F6F00101-00107

GSB00124

GZC00223, 225, 228, 236-237, 239-244, 253-256, 258-259

GZZ00339-00346, 348-362
G3516E F6G00101-00102

GAS00270-00280
G3516H HD  GLM00116-00117
G3520C GZA00218-00221, 227-237, 243-258

GZB00235-00249

GZJ00474-00475, 477-484, 487, 491-506, 515-518, 521-524, 527-530, 532, 534-541, 543-553, 600-611, 614, 619-620, 624-630, 632-637, 640-651, 656-661

GZL00146

GZM00211-00212, 214

GZN00792-00806, 808-817, 820-821, 825-853, 856, 858-880

LGS00163-00176

RLP00240-00261
G3520E GZE00116-00117, 119-126, 128-129, 132-139, 154-163, 169, 178-183, 188-194, 202, 205, 213-226, 228-236

GZH00160-00162

PARTS NEEDED

Qty

Part Number Description
1 4385384 FILM-ELECTRICAL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 14% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Replace the 349-0995 Film with the 438-5384 Film. Place the new film over top of the old film. On the film, the 8s and 5s changed in the table. Image 1 shows the new 438-5384 Film.
Image1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-8000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
8001-20000 hrs,
13-30 mo 
100.0%
0.0%
0.0%
0.0%
0.0%
100.0%
 NOTE: This is a 1.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

PRODUCT SUPPORT PROGRAM FOR RESEALING ENGINES THAT HAVE 4 OR MORE COOLANT LEAKS AT THE HEAD TO BLOCK JOINT ON CERTAIN 3508B, 3512B, 3516B, AND 3516C LOCOMOTIVE ENGINES PRODUCT SUPPORT PROGRAM FOR RESEALING ENGINES THAT HAVE 4 OR MORE COOLANT LEAKS AT THE HEAD TO BLOCK JOINT ON CERTAIN 3508B, 3512B, 3516B, AND 3516C LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERCOOLER TANK ON CERTAIN C175-16 ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERCOOLER TANK ON CERTAIN C175-16 ENGINES
PRODUCT SUPPORT PROGRAM FOR UPDATING 265-8058 DRIVE GP-FAN ON CERTAIN 773F AND 775F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR UPDATING 265-8058 DRIVE GP-FAN ON CERTAIN 773F AND 775F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR UPDATING THE EMCP 4.2 FLASHFILE AND CONFIGURATION SET POINTS ON CERTAIN XQ200 RENTAL GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR UPDATING THE EMCP 4.2 FLASHFILE AND CONFIGURATION SET POINTS ON CERTAIN XQ200 RENTAL GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE STAIRWAY RELEASE CABLE ON CERTAIN 785D, 785D OEM, 789D, 789D XQ, 793D, 793F, 793F AC, 793F CMD, 793F XQ, 795F AC, 797F, 797F XQ, AND WDS1 OEM OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE STAIRWAY RELEASE CABLE ON CERTAIN 785D, 785D OEM, 789D, 789D XQ, 793D, 793F, 793F AC, 793F CMD, 793F XQ, 795F AC, 797F, 797F XQ, AND WDS1 OEM OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN 3508B, 3512, 3512B, 3516B, 3516C, C175-16, AND C280-6 ENGINES AND GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN 3508B, 3512, 3512B, 3516B, 3516C, C175-16, AND C280-6 ENGINES AND GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR INLET HEATER RELAY ON CERTAIN C7, AND 3126E ENGINES SOLD TO THE MILITARY PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR INLET HEATER RELAY ON CERTAIN C7, AND 3126E ENGINES SOLD TO THE MILITARY
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CABLE TRAY ON CERTAIN PM3516B POWER MODULES PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CABLE TRAY ON CERTAIN PM3516B POWER MODULES
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE RADIATOR ON CERTAIN PMG3516 POWER MODULES PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE RADIATOR ON CERTAIN PMG3516 POWER MODULES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE RECTIFIER ASSEMBLY ON CERTAIN 3516C, AND C175-16 GENERATOR SETS EQUIPPED WITH A SR5 3000 FRAME GENERATOR PRODUCT SUPPORT PROGRAM FOR REPLACING THE RECTIFIER ASSEMBLY ON CERTAIN 3516C, AND C175-16 GENERATOR SETS EQUIPPED WITH A SR5 3000 FRAME GENERATOR
PRODUCT SUPPORT PROGRAM FOR REPLACING THE INTERNAL SUPPORT DISC WITHIN THE DIESEL EXHAUST FLUID BACK PRESSURE VALVE ON CERTAIN RETROFIT SELECTIVE CATALYTIC REDUCTION SYSTEMS PRODUCT SUPPORT PROGRAM FOR REPLACING THE INTERNAL SUPPORT DISC WITHIN THE DIESEL EXHAUST FLUID BACK PRESSURE VALVE ON CERTAIN RETROFIT SELECTIVE CATALYTIC REDUCTION SYSTEMS
PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN C7, C9, C9.3, C10, C11, C12, C13, C15, C16, C18, C27, C32, 3126B, 3306B, 3406C, 3412C, 3412E, AND 3456 ENGINES AND GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN C7, C9, C9.3, C10, C11, C12, C13, C15, C16, C18, C27, C32, 3126B, 3306B, 3406C, 3412C, 3412E, AND 3456 ENGINES AND GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE RADIATOR ON CERTAIN PMG3516 POWER MODULES PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE RADIATOR ON CERTAIN PMG3516 POWER MODULES
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE SYSTEM CABINET BUS BAR CABLE BOLTS ON CERTAIN UPS 500G, AND UPS 600G UNINTERRUPTIBLE POWER SUPPLIES PRODUCT SUPPORT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE SYSTEM CABINET BUS BAR CABLE BOLTS ON CERTAIN UPS 500G, AND UPS 600G UNINTERRUPTIBLE POWER SUPPLIES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE OIL PAN GASKET ON CERTAIN C27 INDUSTRIAL ENGINE PRODUCT SUPPORT PROGRAM FOR REPLACING THE OIL PAN GASKET ON CERTAIN C27 INDUSTRIAL ENGINE
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE SOFTWARE ON CERTAIN C7.1 INDUSTRIAL ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE SOFTWARE ON CERTAIN C7.1 INDUSTRIAL ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE FAN GUARDS ON CERTAIN C27 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE FAN GUARDS ON CERTAIN C27 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE ENGINE OIL PUMP ON CERTAIN 3512, 3512B, 3512C, 3516, 3516B, 3516C, G3512B, G3516B, G3516C, G3516H, G3520B, G3520C, G3520E GENERATOR SETS, AND PM3516 POWER MODULES PRODUCT SUPPORT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE ENGINE OIL PUMP ON CERTAIN 3512, 3512B, 3512C, 3516, 3516B, 3516C, G3512B, G3516B, G3516C, G3516H, G3520B, G3520C, G3520E GENERATOR SETS, AND PM3516 POWER MODULES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING THE INSULATION ON THE CEM ON CERTAIN 3516C GENERATOR SETS, AND 3516C HD GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING THE INSULATION ON THE CEM ON CERTAIN 3516C GENERATOR SETS, AND 3516C HD GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR RESEALING THE CYLINDER HEAD TO BLOCK JOINT ON CERTAIN 3508B, 3512B, 3516B, AND 3516C LOCOMOTIVE ENGINES PRODUCT SUPPORT PROGRAM FOR RESEALING THE CYLINDER HEAD TO BLOCK JOINT ON CERTAIN 3508B, 3512B, 3516B, AND 3516C LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR RESEALING ENGINES THAT HAVE 3 OR FEWER COOLANT LEAKS AT THE HEAD TO BLOCK JOINT ON CERTAIN 3508B, 3512B, 3516B, AND 3516C LOCOMOTIVE ENGINES PRODUCT SUPPORT PROGRAM FOR RESEALING ENGINES THAT HAVE 3 OR FEWER COOLANT LEAKS AT THE HEAD TO BLOCK JOINT ON CERTAIN 3508B, 3512B, 3516B, AND 3516C LOCOMOTIVE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE OIL FILTER HOUSING COVER AND REMOVING SHIMS FROM THE OIL PRESSURE CONTROL VALVE ON CERTAIN C175-16 GENERATOR SETS, AND C175-16 LOCOMOTIVE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE OIL FILTER HOUSING COVER AND REMOVING SHIMS FROM THE OIL PRESSURE CONTROL VALVE ON CERTAIN C175-16 GENERATOR SETS, AND C175-16 LOCOMOTIVE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING ISOLATION VALVES ON CERTAIN C18 AND C32 MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING ISOLATION VALVES ON CERTAIN C18 AND C32 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE RECTIFIER ASSEMBLY ON CERTAIN G3516H, CG170, AND C175-16 GENERATOR SETS EQUIPPED WITH A SR5 3000 FRAME GENERATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE RECTIFIER ASSEMBLY ON CERTAIN G3516H, CG170, AND C175-16 GENERATOR SETS EQUIPPED WITH A SR5 3000 FRAME GENERATORS
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.