12M Motor Grader Power Train Caterpillar


Rear Axle, Differential and Final Drive - Install

Usage:

12M B92

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
138-7576  Link Bracket 
1U-9200  Lever Puller Hoist Gp 
138-7575  Link Bracket 
6V-6146  Load Leveler Gp 
380-5719  Hydraulic Jack 
Loctite 271 


    Illustration 1g01418824

  1. Install bracket assembly (30).


    Illustration 2g01418749


    Illustration 3g01418753

  2. Use Tooling (C), Tooling (D), Tooling (E), and suitable lifting devices to position rear axle, differential, and final drive (22). The weight of rear axle, differential, and final drive (22) is approximately 1090 kg (2400 lb).


    Illustration 4g01418902


    Illustration 5g01418946

  3. Apply Tooling (F) onto bolts (29) and four bolts (28) (not shown). Install bolts (29) and bolts (28).


    Illustration 6g01418784

  4. Apply Tooling (F) onto bolts (25). Install bolts (25). Repeat this step for the opposite side of the machine.


    Illustration 7g01418950

  5. Tighten bolts (25), bolts (28), and bolts (29) to a torque of 200 N·m (148 lb ft) in the sequence that is shown. Tighten bolts (25), bolts (28), and bolts (29) again to a torque of 900 ± 100 N·m (664 ± 74 lb ft).


    Illustration 8g01418973

  6. Position bracket assembly (26) and install bolts (27).


    Illustration 9g01418843

  7. Position plate (24) and install bolts (23). Repeat this step for the opposite side of the machine.


    Illustration 10g01418745

  8. Connect harness assembly (21). Connect harness assembly (20).


    Illustration 11g01418826

  9. Install panel (19). Repeat this step for the opposite side of the machine.


    Illustration 12g01418736

  10. Connect hose assembly (18).


    Illustration 13g01418572

  11. Install tube assembly (16). Install hose (17). Connect hose (14). Connect hose assembly (15). Install tube assembly (13).


    Illustration 14g01351101

  12. Install O-ring seal (12). Repeat this step for the opposite side of the machine.


    Illustration 15g01418505


    Illustration 16g01418507

  13. Use Tooling (A), Tooling (B), and suitable lifting devices to install tandem assembly (9) and wheel assemblies (10). The combined weight of tandem assembly (9) and wheel assemblies (10) is approximately 1180 kg (2600 lb).


    Illustration 17g01418522

  14. Install bolts (11).


    Illustration 18g01418470

  15. Position plate (5) and install bolts (6). Position plate assemblies (8) and install bolts (7).


    Illustration 19g01350755

  16. Position tube assembly (4) and install bolts (3). Connect hose assembly (2).


    Illustration 20g01350747

  17. Install guard (1). Repeat this step for the remaining guard.

  18. Repeat Steps 12 through 17 for the opposite side of the machine.

  19. Refer to Operation and Maintenance Manual, "Transmission and Differential Oil - Change". Fill the rear axle with oil.

End By:

  1. Install the differential lock valve .

  2. Install the drive chains.

  3. Separate the steering frame lock.

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