PRODUCT SUPPORT PROGRAM FOR INSTALLING A NEW VALVE COVER HEAT SHIELD ON CERTAIN 824G SERIES II WHEEL DOZERS, 825G SERIES II SOIL COMPACTORS, 826G SERIES II LANDFILL COMPACTORS AND 980G SERIES II WHEEL LOADERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR INSTALLING A NEW VALVE COVER HEAT SHIELD ON CERTAIN 824G SERIES II WHEEL DOZERS, 825G SERIES II SOIL COMPACTORS, 826G SERIES II LANDFILL COMPACTORS AND 980G SERIES II WHEEL LOADERS

Usage:

SEBE9041

January 20, 2005
U-24
A-17
D-19
O-22


 
After failure only

PRODUCT SUPPORT PROGRAM FOR INSTALLING A NEW VALVE COVER HEAT SHIELD ON CERTAIN 824G SERIES II WHEEL DOZERS, 825G SERIES II SOIL COMPACTORS, 826G SERIES II LANDFILL COMPACTORS AND 980G SERIES II WHEEL LOADERS

1067
PS50918
NOTE: This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS50918" as the Part number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE: The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

TERMINATION DATE

January 31, 2007

PROBLEM

A new heat shield is being used to prevent extensive heat build up in the area of the engine valve cover. The heat shield is used on certain 824G SERIES II WHEEL DOZERS, 825G SERIES II SOIL COMPACTORS, 826G SERIES II LANDFILL COMPACTORS, and 980G SERIES II WHEEL LOADERS.

AFFECTED PRODUCT

Model Identification Number
824G SERIES II AWW001-654
825G SERIES II AXB001-502
826G SERIES II AYH001-722
980G SERIES II AWH001-2285

AXG001-1254

AYT001-370

PARTS NEEDED

Qty

Part Number

Description

4 7G9725 SPACER
4 5P8880 BOLT
4 8T4896 WASHER
1 2540259 SHIELD - HEAT

ACTION REQUIRED

See the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts
Labor Hrs
Parts
Labor Hrs
Parts
Labor Hrs
0-4000
0-24 mos
100%
2.0
0
0
0
0
4001-8000 
25-48 mos
33.3%
1.0
0
0
50%
1.0
NOTE: This is a 2.0?hr job.

PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Attach. (1-Rework Procedure)

Rework Procedure

Install the new heat shield as per Illustration 1 and 2.


 

Caterpillar Information System:

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