Product Support Program For Installing A New Transmission Filter Drain And Oil Fill Tube On Certain 980G Wheel Loaders, 824G, 825G And 826G Compactors Caterpillar

Product Support Program For Installing A New Transmission Filter Drain And Oil Fill Tube On Certain 980G Wheel Loaders, 824G, 825G And 826G Compactors

Usage:

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Caterpillar: Confidential Yellow

NOTE: The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

NOTE: This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS4248" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and use "T" as the SIMS Description Code. If administered after failure, use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE: This Revised Service Letter replaces the August 18, 1998 (Revised September 1998) Service Letter. Changes have been made to the Affected Product, Rework Procedure and Service Claims Allowances.

Termination Date

August 31, 1999

Problem

A new transmission filter drain and oil fill tube needs to be installed on certain 980G Wheel Loaders, 824G, 825G and 826G Compactors. The rear hood may interfere with the engine oil fill tube cap. The transmission filter drain can be installed incorrectly. New filler tubes and transmission filter drains need to be installed.

Affected Product
Model & Identification Number

Group 1

Cameco (05A11356, 05A11357)

Royal (05A11487, 05A11479)

Kress (05A11705)

980G (9CM1-802, 2KR1-802, 2KR804-811, 2KR813-943, 2KR945-997, 2KR999-1271 , 2KR1273-1919, 2SR1-472)

824G (4SN1-365)

825G (6RN1-328)

826G (7LN1-314)

Group 2

824G (4SN366-UP)

825G (6RN329-UP)

826G (7LN314-UP)

Group 3

980G (9CM698-802, 2KR1400-1826)

824G (4SN355-382)

825G (6RN321-332)

826G (7LN292-351)

Parts Needed

Groups 1 and 2

1 - 1532767 Valve - Ball

Group 3

1 - 7C0307 Gasket

1 - 8T4121 Washer - Plate

1 - 8T4195 Bolt

1 - 1434535 Clip - 2 Piece

1 - 1434536 Clip - 2 Piece

1 - 1536750 Tube As

1 - 1536751 Plate As

Action Required

See the attached Rework Procedure.

Service Claim Allowances

NOTE: This is a 1-hour job.

Parts Disposition

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Attach.

(1-Rework Procedures)

Rework Procedure

Group 1

Remove the existing ball valve, seal, adapter and nipple. Install a new 1532767 Valve - Ball directly to the 6P4603 Filter Group. See Illustration 1.

Group 2

Remove the existing ball valve and install a new 1532767 Valve - Ball directly to the 6P4603 Filter Group.

Group 3

Remove the existing fill tube assembly (from the oil filler group) and plate assembly (from front cover group) and replace with new parts. See Illustration 2.

Illustration 1.