G3512 Generator Set Engine Caterpillar

Assembly Procedure

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Illustration 1	g06360495

1. Install gasket (32).
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   Illustration 2	g06360479

2. Install bonnet (30) and bolts (29).

3. Install plug (31).
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   Illustration 3	g06360212

4. Install O-ring (28).
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   Illustration 4	g06360208

5. Install outlet adapter (27) and bolts (26).
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   Illustration 5	g06360186

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   Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment.

6. Install bypass valve (21), spring (22), new O-ring seal (23), cover (25), and bolts (24).
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   Illustration 6	g06360172

7. Install new O-ring seal (19) and plug (20).
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   Illustration 7	g06360163

8. Install new O-ring seal (18).
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   Illustration 8	g06360159

9. Install bypass elbow (17) and bolts (16).
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   Illustration 9	g06360440

10. Install plug (13), new O-ring seal (14), and plug (15).
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    Illustration 10	g06360418

11. Install gasket (12).
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    Illustration 11	g06360414

12. Install bonnet (10) and bolts (9).

13. Install new O-ring seal (11).
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    Illustration 12	g06360403

14. Install new O-ring seal (8).
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    Illustration 13	g06360397

15. Install cover (7), bolts (5), and plug (6).
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    Illustration 14	g06360133

16. Install new O-ring seals (4) on tube (1). Lubricate new O-ring seals (4) with lubricate being sealed.
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    Illustration 15	g06360131

17. Install tube (1), elbow (2), and bolts (3).

End By:

1. Install the engine oil cooler. Refer to Disassembly and Assembly, "Engine Oil Cooler - Install".