PM3516 Power Modules Caterpillar

Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed.

The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.

Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance.

Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.

When Required

Battery or Battery Cable - Disconnect
Fan Belt - Inspect/Adjust/Replace
Film (Product Identification) - Clean
Fuel System - Fill
Fuel System - Prime
Fuel System Primary Filter/Water Separator - Drain
Fuel Transfer System - Prime
Generator - Dry
Generator Bearing - Lubricate
Generator Set - Test
Generator Set Alignment - Check
Rotating Rectifier - Test
Varistor - Test
Winding - Test

Daily

Walk-Around Inspection

Every Week

Battery Charger - Check
Battery Electrolyte Level - Check
Cooling System Coolant Level - Check
Electrical Connections - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel Tank Water and Sediment - Drain
Generator - Inspect
Generator Bearing Temperature - Test/Record
Generator Load - Check
Jacket Water Heater - Check
Power Factor - Check
Space Heater - Check
Stator Winding Temperature - Measure/Record
Voltage and Frequency - Check

Initial 250 Service Hours

Engine Valve Lash - Inspect/Adjust
Fuel Injector - Inspect/Adjust

Every 6 Months

Cooling System Coolant Sample (Level 1) - Obtain

Every Year

Belts - Inspect/Adjust/Replace
Cooling System Coolant Sample (Level 2) - Obtain
Crankcase Pressure - Measure
Crankshaft Vibration Damper - Inspect
Electric Starting Motor - Inspect
Engine - Clean
Engine Crankcase Breather - Clean
Engine Mounts - Check
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Engine Protective Devices - Check
Engine Valve Lash - Inspect/Adjust
Fan Drive Bearing - Lubricate
Fuel Injector - Inspect/Adjust
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Fumes Disposal Filter - Drain
Generator Set Vibration - Inspect
Generator Set Vibration - Test/Record
Hoses and Clamps - Inspect/Replace
Insulation - Test
Radiator - Clean
Rotating Rectifier - Check
Speed Sensor - Clean/Inspect
Starting Motor - Inspect
Water Pump - Inspect

Every 2 Years

Fumes Disposal Filter Element - Replace

Every 3 Years

Cooling System Coolant (DEAC) - Change
Cooling System Coolant Extender (ELC) - Add
Cooling System Water Temperature Regulator - Replace
Turbocharger - Inspect

Every 6 Years

Cooling System Coolant (ELC) - Change