An Additional Fuel Filter is Available for Certain C4.4 and C6.6 Engines{1261} Caterpillar


An Additional Fuel Filter is Available for Certain C4.4 and C6.6 Engines{1261}

Usage:

C4.4 444
Asphalt Paver:
AP600D (S/N: TFM1-UP; TFZ1-UP)
AP655D (S/N: GNN1-UP; MAN1-UP; MAT1-UP; GNZ1-UP)
BG600D (S/N: B6K1-UP)
BG655D (S/N: BPA1-UP)
BG655D MTS (S/N: B5D1-UP)
Electric Power Generation:
C6.6 GEN SET (S/N: SDA1-UP; N6D1-UP)
Engine:
C4.4 (S/N: 4441-UP)
C6.6 (S/N: 6661-UP)
Excavator:
M316D (S/N: W6A1-UP)
M318D (S/N: W8P1-UP)
M318D MH (S/N: W8R1-UP)
M322D (S/N: W2S1-UP)
M322D MH (S/N: W2T1-UP)
Integrated Toolcarrier:
IT38H (S/N: JNJ1-UP)
Load Haul Dump:
R1300G Series II (S/N: RSL1-UP)
Motor Grader:
120M (S/N: B9C1-UP; B9N1-UP; CBS1-UP; B9W1-UP; D9W1-UP)
12M (S/N: B9F1-UP; B9R1-UP)
Pipelayer:
PL61 (S/N: WGS1-UP)
Vibratory Soil Compactor:
CP56 (S/N: C5P1-UP; FCP1-UP)
CP64 (S/N: P7F1-UP; C6P1-UP)
CP74 (S/N: P8F1-UP)
CP76 (S/N: C7L1-UP; JCP1-UP)
CS56 (S/N: C5S1-UP; FCS1-UP)
CS64 (S/N: C7F1-UP; C6S1-UP)
CS74 (S/N: C8F1-UP; C8S1-UP)
CS76 (S/N: JCS1-UP; CYX1-UP)
Wheel Loader:
924H (S/N: HXC1-UP; JTM1-UP; KLN1-UP)
924HZ (S/N: WLB1-UP; PED1-UP)
928H (S/N: RSB1-UP)
928HZ (S/N: BYD1-UP; CXK1-UP)
930H (S/N: DHC1-UP; FTD1-UP)
938H (S/N: MCC1-UP; MJC1-UP; JKM1-UP; LKM1-UP)
Wheel Tractor-Scraper:
613G (S/N: ESB1-UP)

Introduction

A 347-2161 Fuel Filter Kit is available for C6.6 Engines. The 347-2161 Fuel Filter Kit contains the parts that are listed in Table 1.

Required Parts

Table 1
Required Parts    
Part Number     Description     Qty    
346-0523     Fuel Filter     1    
215-9515     Hose Connector     4    
346-2938     Connector     4    
199-1186     Clip     -    
278-4138     Fuel System Protection Gp     1    

Removal Procedure


NOTICE

Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training. Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, General Hazard Information and High Pressure Fuel Lines for safety information. Refer to System Operation, Testing and Adjusting, Cleanliness of Fuel System Components for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.





    Illustration 1g01854038

    Typical example

  1. Remove tube assemblies (1) and (2). Plug the connections.

Installation Procedure


NOTICE

Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training. Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, General Hazard Information and High Pressure Fuel Lines for safety information. Refer to System Operation, Testing and Adjusting, Cleanliness of Fuel System Components for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.


  1. Locate the additional fuel filter on a secure surface of the application that is insulated from significant vibration. Ensure that there are no obstructions behind the surface. The additional fuel filter should be mounted at the height of the secondary fuel filter.

  1. Drill two mounting holes into the surface.

  1. Install two M8 bolts to the additional fuel filter base.

  1. Install additional fuel filter assembly to the surface. Secure additional fuel filter assembly with nuts.



    Illustration 2g01854053

    Typical example

  1. Make a flexible hose to a specification that complies with SAE J30R9, ISO 4639-2 or DIN 73379. The required internal diameter of the flexible fuel hose should be 8 mm (0.3 inch). The wall thickness of the flexible fuel hose should be 3 mm (0.1 inch). The maximum length of each hose is two meters.

    Note: The hose should be assembled with a combination of either 90 degree connectors or straight connectors.

  1. Remove the plugs from the fuel connections. Connect the flexible fuel hose to the ECM connection (A) and the inlet connection (B) of the additional fuel filter. Then connect the flexible fuel hose between the outlet connection (C) of the additional fuel filter and the inlet connection (D) of the secondary fuel filter base.

    Note: The flexible fuel hose should be clipped to the application in order to ensure that the flexible fuel hose is not damaged by other components. Clips are provided, although other clips can be used.

  1. Prime the fuel system. Refer to Operation and Maintenance Manual, "Fuel System - Prime".

  1. Run the engine. Check the fuel system for leaks.

    Note: The additional fuel filter should be replaced at the same time as the secondary fuel filter.

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