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D11T Multishank and Single Shank Ripper Installation {6310} Caterpillar


D11T Multishank and Single Shank Ripper Installation {6310}

Usage:

D11T AMA
Track-Type Tractor
D11T (S/N: AMA1-UP; MDG1-UP; JEL1-UP; JNS1-UP)

Introduction

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Estimated Installation Times

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Table 1
D11T and D11T Carrydozer Installation Times 
Attachment  Total Man Hours 
Ripper (Basic)  7.6 
Pin Puller  1.3 
Ripper Tooth (Each)  0.7 
Fast Fill  0.5 
Ground Level Service Center  0.5 
Total Time  10.6 
Autolube(1)  3.3 
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(1) If the machine is equipped with Autolube as an option, an additional 3.3 Total Man Hours should be allocated.

Safety Section

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------ WARNING! ------

Personal injury or death can result from improper lifting or blocking.

When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component.

Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.

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------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

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NOTICE

Do not allow any dirt or foreign material to get into the hydraulic system during assembly, connection of lines, when components are filled with fluid, or during any maintenance operation.

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NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.

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NOTICE

Maintain the oil in the hydraulic system at the correct level to prevent pump cavitation.

Required Parts

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Table 2
D11T Ripper Installation (Required Parts) 
Ripper Frame Installation 
Qty  Part Number  Part Name 
1  128-6816  Frame As (MS) 
1  145-2875  Frame and Bearing As (SS) 
4  5P-2672  Lip Type Seal 
  9W-5556  Spacer 
4  4T-2805  Pin As 
2  7T-7305  Plate 
4  7X-0365  Bolt 
2  5P-9899  Protective Plug 
1  473-0244  Transmission Guard Gp 
12  7X-0406  Bolt 
12  8T-5361  Hard Washer 
Cylinder and Lines Installation 
Qty  Part Number  Part Name 
2  340-1877  Ripper Cylinder Gp 
16  7K-9211  Lip Type Seal 
2  9J-2290  Pin As 
2  313-4124  Pin As 
4  7T-7305  Plate 
8  7X-0365  Bolt 
2  141-7230  Hose As 
2  141-7228  Hose As 
2  141-7226  Hose As 
2  141-7225  Hose As 
16  4J-0520  O-Ring Seal 
4  9U-8404  Spacer 
2  105-5448  Pin As 
1  130-3263  Ripper Cylinder Gp (Tilt RH) 
1  130-6381  Ripper Cylinder Gp (Tilt LH) 
  8W-9506  Spacer 
2  132-0055  Pin As 
2  7X-0388  Bolt 
2  6K-0545  Locknut 
2  5P-8444  Grommet 
2  153-8462  Clip 
2  153-8463  Clip 
4  4L-6454  Bolt 
4  8T-4896  Hard Washer 
Carriage Installation 
Qty  Part Number  Part Name 
1  450-0588  Carriage (SS) 
1  130-5361  Push Block Gp (SS) 
1  130-6464  Carriage (SS -CD) 
1  130-6461  Beam As (MS) 
1  167-1024  Beam As (MS-CD) 
1  161-2415  Carriage (MS-LP) 
4  5P-2672  Lip Type Seal 
  9W-5556  Spacer 
2  6J-8422  Pin As (MS) 
2  4T-2805  Pin As (SS) 
8  7X-0365  Bolt 
4  7T-7305  Plate 
2  9U-8404  Spacer 
2  4T-8901  Pin As (MS) 
2  130-5355  Pin As (SS) 
Ripper Tooth Installation 
Qty  Part Number  Part Name 
1  A  Shank 
2  102-9062  Pin As 
1  3G-6509  Pin 
Installation of the SS Pin Puller 
Qty  Part Number  Description 
1  130-5348  Pin 
1  7T-4502  Pin 
1  7X-0537  Hard Washer 
1  6K-3630  Ring 
1  9U-8405  Lever 
2  8E-8914  Pin 
2  130-6366  Link 
4  7X-0515  Hard Washer 
4  6K-0138  Locking Bolt 
1  7T-4501  Pin 
2  8T-4167  Hard Washer 
2  7J-4169  Snap Ring 
1  6E-3113  Ripper Pin Puller Cylinder Gp 
2  6V-8639  Connector 
4  6V-8398  O-Ring Seal 
2  3K-0360  O-Ring Seal 
1  8T-5050  Connector 
2  3J-1907  O-Ring Seal 
1  6V-9873  Connector 
2  141-7213  Hose As 
4  3G-8047  Grommet 
4  3G-8054  Clip 
4  3G-8057  Clip 
8  9B-7237  Bolt 
8  5P-1075  Hard Washer 
Ripper Light Installation 
Qty  Part Number  Part Name 
1  432-2603  Bracket 
2  8T-4136  Bolt 
1  8T-4121  Hard Washer 
1  111-8314  Bracket As 
2  8T-4224  Hard Washer 
1  6V-8189  Nut 
1  153-2073  Flood Lamp Gp 
1  386-1722  Flood Lamp Gp 
1  441-0314  Flood Lamp Gp 
1  4L-6454  Bolt 
1  5P-1075  Hard Washer 
2  7K-1181  Cable Strap 
332-7584 Lighting Wiring Gp 
Qty  Part Number  Part Name 
1  332-1160  Panel 
1  375-2990  Plate 
4  8T-4136  Bolt 
20  8T-4121  Hard Washer 
4  8T-4133  Nut 
5  8T-4137  Bolt 
1  4P-8134  Clip 
2  130-5300  Clip 
1  284-8381  Toggle Switch 
1  301-2979  Toggle Switch Gp 
1  3E-5169  Switch Guard 
1  477-2921  Lighting Harness As 
2  7K-1181  Cable Strap 
1  332-1162  Cover 
2  8T-4195  Bolt 
2  8C-3206  Half Flange 
4  8T-4186  Bolt 
2  8T-1899  Clip 
2  8T-1900  Clip 
2  0S-1588  Bolt 
2  5P-1075  Hard Washer 
342-6106 Fast Fill Fuel Adapter Gp 
Qty  Part Number  Part Name 
1  347-3225  Bracket As 
2  7X-0445  Bolt 
4  7X-0533  Hard Washer 
1  8E-3234  Hose As 
4  4J-0527  O-Ring Seal 
6  1P-4582  Half Flange 
16  8T-4223  Hard Washer 
12  8T-4184  Bolt 
1  376-1308  Receiver As 
1  6V-2383  Clip 
1  388-4327  Dust Cap 
1  349-8604  Film 
High-Speed Oil Change Fuel Adapter 
Qty  Part Number  Part Name 
1  347-3225  Bracket As 
1  110-8827  Fitting 
1  2V-2043  Bulkhead Nut 
1  110-8319  Fitting As 
1  2P-1286  Bulkhead Locknut 
1  7M-8485  O-Ring Seal 
1  3P-0440  Port Connector 
1  148-8317  Connector As 

Approximate Weights

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Table 3
Approximate Weights for D11T Single Shank and Multishank Rippers 
Part Number  Part Name  Weight 
445-2023  Ripper Tooth Gp (SS)  1168 kg (2575 lb) 
445-2026  Ripper Tooth Gp (MS)  659 kg (1452 lb) 
450-0588  Carriage (SS)  3253 kg (7172 lb) 
130-6461  Beam As (MS)  3964 kg (8740 lb) 
130-6464  Carriage (CD SS)  7231 kg (15942 lb) 
167-1024  Beam As (CD MS)  7468 kg (16465 lb) 
340-1877  Ripper Cylinder Gp (Lift)  285 kg (628 lb) 
130-6381  Ripper Cylinder Gp (Tilt)  318 kg (700 lb) 
128-6816  Frame As (SS)  2671 kg (5890 lb) 
145-2875  Frame and Bearing As (MS)  2568 kg (5660 lb) 
473-0244  Transmission Guard Gp  400 kg (880 lb) 

Installation Procedure

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Table 4
Models 
374-6984 Ripper Ar (MS Standard) 
374-6985 Ripper Ar (MS Carrydozer) 
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Illustration 1g06026142
Seals
(A) Lip side of seal
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Illustration 2g06026153
Cylinders
(B) Head end
(C) Rod end

Installation of the Ripper Frame

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Table 5
Ripper Frame Installation 
Item  Qty  Part Number  Part Name 
1  1  128-6816  Frame As (MS) 
145-2875 Frame and Bearing As (SS) 
2  4  5P-2672  Lip Type Seal 
3    9W-5556  Spacer 
4  4  4T-2805  Pin As 
5  2  7T-7305  Plate 
6  4  7X-0365  Bolt 
7  2  5P-9899  Protective Plug 
8  1  473-0244  Transmission Guard Gp 
9  12  7X-0406  Bolt 
10  12  8T-5361  Hard Washer 
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    Illustration 3g06028159
    (A) Hoist
    (8) 473-0244 Transmission Guard Gp
    (9) 7X-0406 Bolt
    (10) 8T-5361 Hard Washer

  1. Attach hoist (A) to transmission guard (8) by removing 12 bolts (9) and 12 washers (10). Remove transmission guard (8) from the machine.

    Note: Machines that are equipped with a rear counterweight do not have a transmission guard.

  2. Clean all pin bores on the case, ripper frame, cylinders, and ripper carriage before installing the ripper frame.
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    Illustration 4g06028173
    (E) Location
    (1) 128-6816 Frame As (MS)

  3. Attach a suitable lifting device to the ripper frame assembly (1) at location (E).

  4. Position ripper frame assembly (1) to the machine with a suitable lifting device. Use three stands under ripper frame assembly (1) to hold the ripper frame in a level position during assembly.
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    Illustration 5g06031847
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    Illustration 6g06028406
    (F) location ripper mounting ears on the machine main frame

  5. Install four seals (2) (one seal on each side of lower bores (F)) on ripper frame (1). The lip of each seal should be to the outside of bores (F) on ripper frame (1). Refer to Illustration 5 and 6.
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    Illustration 7g06028444
    (3) 9W-5556 Spacer
    (4) 4T-2805 Pin As
    (5) 7T-7305 Plate
    (6) 7X-0365 Bolt

  6. Use spacers (3) as required. Use two pins (4), two plates (5), and four bolts (6) to install ripper frame (1). Tighten bolts (6) to a torque of 430 ± 60 N·m (315 ± 45 lb ft).

    Note: Use spacers (3) evenly on each side to eliminate side movement of the ripper frame.

  7. Remove the lifting eyes and install two plugs (7) at locations (E). Refer to Illustration 4 for locations (E).

  8. Install transmission guard (8) to the machine using 12 bolts (9) and 12 washers (10) that were removed in Step 1. Tighten bolts (9) to a torque of 900 ± 100 N·m (665 ± 75 lb ft).

Installation of the Cylinders and Lines

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Table 6
Cylinders and Lines 
Item  Qty  Part Number  Part Name 
1  2  340-1877  Ripper Cylinder Gp 
2  16  7K-9211  Lip Type Seal 
3  2  9J-2290  Pin As(1) 
313-4124 Pin As(2) 
4  4  7T-7305  Plate 
5  8  7X-0365  Bolt 
6  2  141-7230  Hose As 
7  2  141-7228  Hose As 
8  2  141-7226  Hose As 
9  2  141-7225  Hose As 
10  16  4J-0520  O-Ring Seal 
11  4  9U-8404  Spacer 
12  2  105-5448  Pin As 
13  1  130-3263  Ripper Cylinder Gp 
14  1  130-6381  Ripper Cylinder Gp 
15    8W-9506  Spacer 
16  2  132-0055  Pin As 
17  2  7X-0388  Bolt 
18  2  6K-0545  Locknut 
19  2  5P-8444  Grommet 
20  2  153-8462  Clip 
21  2  153-8463  Clip 
22  4  4L-6454  Bolt 
23  4  8T-4896  Hard Washer 
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(1) 9J-2290 Pin As is part of 374-9567 Grease Lines Gp (Basic)
(2) 313-4124 Pin As is part of Auto Lube and Ground Level Lube Groups.
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    Illustration 8g06028496
    (1) 340-1877 Ripper Cylinder Gp
    (2) 7K-9211 Lip Type Seal

  1. Start on the right-hand side of the machine. Install two seals (2) in the head end and two seals (2) in the rod end of lift cylinder (1) with Loctite 638 (green) and with the lips of the seal facing away from the cylinder.
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    Illustration 9g06028532
    (1) 340-1877 Ripper Cylinder Gp
    (3) 313-4124 Pin As
    (4) 7T-7305 Plate
    (5) 7X-0365 Bolt

  2. Install lift cylinder (1) to the machine frame using one pin (3), one plate (4), and two bolts (5). Tighten bolts (5) to a torque of 430 ± 60 N·m (315 ± 45 lb ft).

    Note: Install lift cylinders so that the hydraulic connection points are facing upwards.

  3. Repeat Step 1 and Step 2 for the left side of the machine.
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    Illustration 10g06028567
    (6) 141-7230 Hose As (30º ± 5º)
    (7) 141-7228 Hose As (60º ± 5º)

  4. Install hose assembly (6) to the head end of lift cylinder (1) using one seal (10), four bolts, four washers, and two split flanges. Refer to Illustration 10 for the proper hose orientation for hose assembly (6).

    Note: Parts not numbered are part of the lift cylinder group.

  5. Install hose assembly (7) to the rod end of lift cylinder (1) using one seal (10), four bolts, four washers, and two split flanges. Refer to Illustration 10 for the proper hose orientation for hose assembly (7).

    Note: Parts not numbered are part of the lift cylinder group.

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    Illustration 11g06031491
    Left-hand junction box
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    Illustration 12g06028607
    Right-hand ripper control valve
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    Illustration 13g06028620
    (6) 141-7230 Hose As
    (7) 141-7228 Hose As

  6. Install the straight end of hose assembly (6) to location (C) on the ripper control valve using one seal (10), four bolts, four washers, and two split flanges.

  7. Install the 90 degree end of hose assembly (7) to location (D) on the ripper control valve using one seal (10), four bolts, four washers, and two split flanges.

    1

  8. Repeat Step 1through Step 7 for left-hand lift cylinder (1). Left side hydraulic hoses connect to the left-hand junction box.  See Illustration 11.

    Note: Parts not numbered are part of the ripper control valve

  9. Start the machine and extend the cylinder rod end into the pin bore.
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    Illustration 14g06028739
    (E) Grease fitting
    (4) 7T-7305 Plate
    (5) 7X-0365 Bolt
    (11) 9U-8404 Spacer
    (12) 105-5448 Pin As

  10. Use spacer (11), pin (12), plate (4), and two bolts (5) to install lift cylinder (1) to the ripper frame. Grease fitting (E) on the rod end of lift cylinder (1) should face upward.

  11. Stop the machine.

  12. Repeat Step 9through Step 11 for the left-hand side of the machine.

  13. Install two seals (2) to the head end and two seals (2) to the rod end of the right-hand tilt cylinder (13). The lips of the seals should face away from the cylinder. Use a wood block to support the tilt cylinder on the lift cylinder.
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    Illustration 15g06028770
    (11) 9U-8404 Spacer
    (15) 8W-9506 Spacer
    (16) 132-0055 Pin As
    (17) 7X-0388 Bolt
    (18) 6K-0545 Locknut

  14. Use spacers (15), one spacer (11), one pin (16), one bolt (17), and one locknut (18) to install right-hand tilt cylinder (13) to the machine frame. Tighten bolt (17) to a torque of 700 ± 90 N·m (515 ± 65 lb ft).

  15. Repeat Step 13 and Step 14 for the left-hand side tilt cylinder.
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    Illustration 16g06031052
    (8) 141-7226 Hose As is 64° to the center line of the ripper cylinder
    (9) 141-7225 Hose As is 0° to the center line
    (13) 130-3263 Ripper Cylinder Gp (RH)

  16. Install hose assembly (8) to the head end of right-hand tilt cylinder (13) using one seal (10), two split flanges, four bolts, and four washers. Refer to Illustration 16 for the proper hose orientation for hose assembly (8).

  17. Install hose assembly (9) to the rod end of right-hand tilt cylinder (13) using one seal (10), two split flanges, four bolts, and four washers. Refer to Illustration 16 for the proper hose orientation for hose assembly (9).

    Note: Parts not numbered are part of the cylinder group.

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    Illustration 17g06028820
    (8) 141-7226 Hose As
    (9) 141-7225 Hose As
    (13) 130-3263 Ripper Cylinder Gp (RH)
    (19) 5P-8444 Grommet
    (20) 153-8462 Clip
    (21) 153-8463 Clip
    (22) 4L-6454 Bolt
    (23) 8T-4896 Hard Washer

  18. Secure hose assembly (9) to tilt right- hand tilt cylinder (13) using one grommet (19), one clip (20), one clip (21), two bolts (22), and two washers (23).

  19. Connect hose assembly (9) to location (A) on the ripper control valve using one seal (10), two split flanges, four bolts, and four washers.

  20. Connect hose assembly (8) to location (B) on the ripper control valve using one seal (1), two split flanges, four bolts, and four washers.

  21. Repeat Step 13 through Step 20 for the left-hand side.

    Note: Parts not numbered are part of the ripper control valve.

Installation of the Ripper Carriage

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Illustration 18g06028835
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Illustration 19g06290907
(A) Autolube pump
(B) Hose assemblies

Note: For machines equipped with Autolube Arrangements, ensure that slack is adjusted appropriately to avoid interference with Autolube pump (A) and hose assemblies (B) throughout the ripper's full range of motion.

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Table 7
Ripper Carriage Installation 
Item  Qty  Part Number  Part Name 
1  1  450-0588  Carriage As (SS) 
130-5361 Push Block Gp (SS)
130-6464 Carriage (SS CD)
130-6461 Beam As (MS)
167-1024 Beam As (MS CD)
161-2415 Carriage (MS Leach pad)
2  4  5P-2672  Lip Type Seal 
3    9W-5556  Spacer 
4  2  6J-8422  Pin As 
4T-2805 Pin As 
5  8  7X-0365  Bolt 
6  4  7T-7305  Plate 
7  2  9U-8404  Spacer 
8  2  4T-8901  Pin As 
130-5355 Pin As 
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Illustration 20g06028894
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    Illustration 21g06028918
    (2) 5P-2672 Lip Type Seal

  1. Install four seals (2) in the ripper frame with Loctite 638 (green) and with the lips of the seals facing to the outside of the bore.
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    Illustration 22g06028946
    (3) 9W-5556 Spacer
    (4) 6J-8422 Pin As
    (5) 7X-0365 Bolt
    (6) 7T-7305 Plate

  2. Use spacers (3), pin (4), two bolts (5), and plate (6) to attach ripper carriage (1) to ripper frame.

    Note: Spacers (3) should be used evenly on both sides to eliminate side movement of the frame during operation.

  3. Repeat Step 2 for the left-hand side.

  4. Start the machine. Extend the cylinder rod end into the pin bore.

  5. Stop the machine.
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    Illustration 23g06029188
    (5) 7X-0365 Bolt
    (6) 7T-7305 Plate
    (7) 9U-8404 Spacer
    (8) 4T-8901 Pin As (MS)
    (8) 130-5355 Pin As (SS)

  6. Use spacer (7), pin (8), two bolts (5), and plate (6) to install the right-hand tilt cylinder to ripper carriage (1). The grease fitting on the rod end should face downward.

    Note: Spacers (7) are used only in this location for multishank rippers.

  7. Repeat Step 2 through Step 6 for the left-hand tilt cylinder.

Installation of the Ripper Teeth

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Table 8
Ripper Tooth Groups (MS) 
Item  Qty  Part Number  Par Name 
1  1  A  Ripper Shank 
2  2  102-9062  Pin As 
3  1  3G-6509  Pin 
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    Illustration 24g06029232
    (A) Ripper Shank
    (2) 102-9062 Pin As
    (3) 3G-6509 Pin

  1. Raise the ripper carriage and insert ripper shank (A) into the pocket using an appropriate lifting device.

  2. For multishank rippers, secure ripper shank (A) with one pin (3) and 2-pin assemblies (2). For single shank rippers, continue to the Pin puller installation section.

  3. Operate the lift cylinders and tilt cylinders through full range of directions several times. Check all connections for leaks. Make repairs, if necessary.

  4. Check hydraulic oil tank level. If necessary, add oil to maintain the level at the FULL mark on the sight gauge.

Note: Solenoid calibration through ET is needed for ripper lift, ripper lower, shank in and shank out solenoids. Refer to Testing and Adjusting, KENR5624, "Calibration".

Installing the Pin Puller (SS ONLY)

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Table 9
Pin Puller (SS) 
Item  Qty  Part Number  Part Name 
1  1  130-5348  Pin 
2  1  7T-4502  Pin 
3  1  7X-0537  Hard Washer 
4  1  6K-3630  Ring 
5  1  9U-8405  Lever 
6  2  8E-8914  Pin 
7  2  130-6366  Link 
8  4  7X-0515  Hard Washer 
9  4  6K-0138  Locking Bolt 
10  1  7T-4501  Pin 
11  2  8T-4167  Hard Washer 
12  2  7J-4169  Snap Ring 
13  1  6E-3113  Ripper Pin Puller Cylinder Gp 
14  1  125-9215  Pin 
15  2  6V-8639  Connector 
16  4  6V-8398  O-Ring Seal 
17  2  3K-0360  O-Ring Seal 
18  1  8T-5050  Connector 
19  2  3J-1907  O-Ring Seal 
20  1  6V-9873  Connector 
21  2  141-7213  Hose As 
22  4  3G-8047  Grommet 
23  4  3G-8054  Clip 
24  4  3G-8057  Clip 
25  8  9B-7237  Bolt 
26  8  5P-1075  Hard Washer 
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    Illustration 25g06029284
    (1) 130-5348 Pin
    (2) 7T-4502 Pin
    (6) 8E-8914 Pin
    (8) 7X-0515 Hard Washer
    (9) 6K-0138 Locking Bolt

  1. Install pin (1) in the carriage assembly.

  2. Use pin (2), washer (3), and ring (4) to install lever (5) to the carriage assembly.

  3. Use two pins (6), two links (7), four washers (8), and four bolts (9) to connect lever (5) to pin (1). Tighten bolts (9) to a torque of 240 ± 40 N·m (175 ± 30 lb ft).
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    Illustration 26g06029336
    (10) 7T-4501 Pin
    (14) 125-9215 Pin

  4. Use pin (10), washer (11), and ring (12) to install cylinder group (13) to the ripper carriage. Install the hose connectors downward.

  5. Install pin (14), washer (11), and ring (12) to connect cylinder group (13) to lever (5).
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    Illustration 27g06029344
    (13) 6E-3113 Ripper Pin Puller Cylinder Gp
    (15) 6V-8639 Connector
    (17) 3K-0360 O-Ring Seal

  6. Install two connectors (15) and two seals (17) to cylinder group (13).
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    Illustration 28g06029374

  7. Install one connector (18) in the control valve with one seal (19).

  8. Install one connector (20) in control calve with one seal (19).

    Note: The control valve is pre-installed and is at the rear of the case near the transmission guard.

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    Illustration 29g06290935
    (A) Hose assembly
    (B) Hose assembly
    (E) Clip point
    (F) Clip point
    (G) Slack
    (13) 6E-3113 Ripper Pin Puller Cylinder Gp
    (15) 6V-8639 Connector
    (16) 6V-8398 O-Ring Seal
    (21) 141-7213 Hose As
    (22) 3G-8047 Grommet
    (23) 3G-8054 Clip
    (24) 3G-8057 Clip
    (25) 9B-7237 Bolt
    (26) 5P-1075 Hard Washer

  9. Install two hose assemblies (21) with seals (16) to connectors (15) on cylinder (13).

    Note: Hose assemblies are marked (A) and (B) in the Illustrations. It is important that the hose assemblies are connected to the correct locations on the cylinder and valve.

    Note: Position all hose slack (G) between clip point (E) and clip point (F).

  10. Secure hose assemblies (21) to the carriage with one grommet (22), one clip (23), one clip (24), two bolts (25), and two washers (26).

  11. Repeat Step 10 for two locations on the left-hand tilt cylinder and one location on the case. Leave a loop in hose assemblies (21) between the carriage and the tilt cylinder to avoid breaking hoses during operation.
    Show/hide table
    Illustration 30g06029469
    (16) 6V-8398 O-Ring Seal
    (21) 141-7213 Hose As
    Show/hide table
    Illustration 31g06290922
    (C) Hose guard section for hose
    (D) Cylinder mounting pin

    Note: Ensure that hose guard section for each hose assembly (C) is captured between the mounting clips.

    Note: Ensure that hose assemblies do not interfere with mounting pin (D) when the ripper is in the fully RAISED position.

  12. Attach hose assemblies (21) with seals (16) to connectors (18) and (20).

  13. Move the pin puller, lift cylinders, and tilt cylinders through several cycles.  Check that there is no interference or rubbing between any hoses.

  14. Check the hydraulic oil level. Add oil as needed to maintain the level at the full mark on the sight gauge.

Installation of the Ripper Lighting

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Table 10
Light Group  Ripper Lamp Group 
479-9052 (HID)  153-2073 
479-9051 (LED)  386-1722 
479-9050 (High Intensity LED)  441-0314 

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Table 11
Ripper Lighting 
Item  Qty  Part Number  Part Number 
1  1  432-2603  Bracket 
2  2  8T-4136  Bolt 
3  2  8T-4121  Hard Washer 
4  1  111-8314  Bracket As 
5  1  5P-2955  Bolt 
6  2  8T-4224  Hard Washer 
7  1  6V-8189  Nut 
8  1  153-2073  Flood Lamp Gp(1) 
386-1722 Flood Lamp Gp(2) 
441-0314 Flood Lamp Gp(3) 
9  1  4L-6454  Bolt 
10  1  5P-1075  Hard Washer 
11  2  7K-1181  Cable Strap 
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(1) Part of 479-9052 Flood Lighting Gp
(2) Part of 479-9051 Flood Lighting Gp
(3) Part of 479-9050 Flood Lighting Gp
    Show/hide table
    Illustration 32g06029756
    (1) 432-2603 Bracket
    (2) 8T-4136 Bolt
    (3) 8T-4121 Hard Washer

  1. Install bracket (1) to the rear of the fuel tank using two bolts (2) and two washers (3).
    Show/hide table
    Illustration 33g06029771
    (4) 111-8314 Bracket As
    (5) 5P-2955 Bolt
    (6) 8T-4224 Hard Washer
    (7) 6V-8189 Nut
    (8) 153-2073 Flood Lamp Gp

  2. This Step is for machines equipped with 479-9052 Flood Lighting Gp only. Install bracket (4) to lamp (8) using one bolt (5), two washers (6), and one nut (7).
    Show/hide table
    Illustration 34g06029827
    (9) 4L-6454 Bolt
    (10) 5P-1075 Hard Washer
    (11) 7K-1181 Cable Strap

  3. Install lamp group to bracket (1) using one bolt (9), and one washer (10).

    Note: For 479-9051 Flood Lighting Gp and 479-9050 Flood Lighting Gp, the lamp mounting hardware is included with the lamp group. Refer to Table 10.

  4. Connect the wiring harness to lamp group (8). Secure the wiring harness with two cable ties (11).

    Note: The wiring harness is pre-installed and at the rear of the tractor near the fuel tank.

Installation of the 332-7584 Ground Level Service Center

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Table 12
332-7584 Ground Level Service Center 
Item  Qty  Part Number  Part Number 
1  1  332-1160  Panel 
2  1  375-2990  Plate 
3  4  8T-4136  Bolt 
4  20  8T-4121  Hard Washer 
5  4  8T-4133  Nut 
6  5  8T-4137  Bolt 
7  1  4P-8134  Clip 
8  2  130-5300  Clip 
9  1  284-8381  Toggle Switch 
10  1  301-2979  Toggle Switch Gp 
11  1  3E-5169  Switch Guard 
12  1  477-2921  Lighting Harness As 
13  2  7K-1181  Cable Strap 
14  1  332-1162  Cover 
15  2  8T-4195  Bolt 
16  2  8C-3206  Half Flange 
17  4  8T-4186  Bolt 
18  2  8T-1899  Clip 
19  2  8T-1900  Clip 
20  2  0S-1588  Bolt 
21  2  5P-1075  Hard Washer 

    Note: The Ground Level Service Center may be partially pre-assembled.

    Show/hide table
    Illustration 35g06029874
    (1) 332-1160 Panel
    (2) 375-2990 Plate
    (3) 8T-4136 Bolt
    (4) 8T-4121 Hard Washer
    (5) 8T-4133 Nut

  1. Install panel (1) to plate (2) using four bolts (3), eight washers (4), and four nuts (5).
    Show/hide table
    Illustration 36g06029895
    (1) 332-1160 Panel
    (2) 375-2990 Plate
    (4) 8T-4121 Hard Washer
    (6) 8T-4137 Bolt
    (7) 4P-8134 Clip
    (8) 130-5300 Clip

  2. Install plate (2) and panel (1) to left-hand lift cylinder using four bolts (6) and four washers (4).

  3. Install one clip (7) and one clip (8) to panel (1) with one bolt (6) and one washer (4).
    Show/hide table
    Illustration 37g06029914
    (9) 284-8381 Toggle Switch
    (10) 301-2979 Toggle Switch Gp
    (11) 3E-5169 Switch Guard
    (12) 477-2921 Lighting Harness As
    (13) 7K-1181 Cable Strap

  4. Install toggle switch (9) to panel (1).

  5. Install toggle switch (10) and guard (11) to panel (1).

  6. Route lighting harness assembly (12) through panel (1).

  7. Connect lighting harness assembly (12) to toggle switches (9) and (10).

  8. Secure lighting harness assembly (12) to clips (7) and (8) with two cable straps (13).
    Show/hide table
    Illustration 38g06029960
    (4) 8T-4121 Hard Washer
    (12) 477-2921 Lighting Harness As
    (14) 332-1162 Cover
    (15) 8T-4195 Bolt
    (16) 8C-3206 Half Flange
    (17) 8T-4186 Bolt

  9. Install cover (14) to panel (1) with three bolts (15) and three washers (4).

  10. Secure lighting harness assembly (12) to panel (1) with two split flanges (16), four bolts (17), and four washers (4).
    Show/hide table
    Illustration 39g06029964
    (12) 477-2921 Lighting Harness As
    (18) 8T-1899 Clip
    (19) 8T-1900 Clip
    (20) 0S-1588 Bolt
    (21) 5P-1075 Hard Washer

  11. Check that lighting harness assembly (12) is secured to the transmission guard with two clips (18), two clips (19), two bolts (20), and two washers (21).

Installation of Fast Fill Fuel Adapter

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Table 13
342-6106 Fast Fill Fuel Adapter Gp 
Item  Qty  Part Number  Part Number 
1  1  347-3225  Bracket As 
2  2  7X-0445  Bolt 
3  4  7X-0533  Hard Washer 
4  1  8E-3234  Hose As 
5  4  4J-0527  O-Ring Seal 
6  6  1P-4582  Half Flange 
7  16  8T-4223  Hard Washer 
8  12  8T-4184  Bolt 
9  1  376-1308  Receiver As 
10  1  6V-2383  Clip 
11  1  388-4327  Dust Cap 
12  1  349-8604  Film 
    Show/hide table
    Illustration 40g06029981

  1. Remove top two bolts and washers (A) from the left lift cylinder. These parts are not used and may be discarded.
    Show/hide table
    Illustration 41g06029993
    (1) 347-3225 Bracket As
    (2) 7X-0445 Bolt
    (3) 7X-0533 Hard Washer

  2. Install bracket assembly (1) to the back of the ripper lift cylinder with two bolts (2) and four washers (3). Use the two empty bolt holes from Step 1. Two washers (3) go between bracket assembly (1) and the cylinder head and the other two washers (3) go behind bolt (2). Torque two bolts (2) to 2100 ± 250 N·m (1550 ± 185 lb ft).
    Show/hide table
    Illustration 42g06030010
    (1) 347-3225 Bracket As
    (4) 8e-3234 Hose As
    (6) 1P-4582 Half Flange
    (7) 8T-4223 Hard Washer
    (8) 8T-4184 Bolt

  3. Connect hose assembly (4) to the back of bracket assembly (1) with one seal (5), two split flanges (6), four washers (7), and four bolts (8).

  4. Install one seal (5) to the straight end of hose assembly (4).

  5. Remove the cover plate from the bottom of the fuel tank. This part may be discarded.

    Note: A check valve is installed in the bottom of the fuel tank. The check valve should prevent having to drain the fuel tank.

    Show/hide table
    Illustration 43g06030298
    (4) 8E-3234 Hose As
    (5) 4J-0527 O-Ring Seal

  6. Install hose assembly (4) with seal (5) to the valve assembly at the bottom of the fuel tank using the pre-installed hardware.
    Show/hide table
    Illustration 44g06030322
    (1) 347-3225 Bracket As
    (6) 1P-4582 Half Flange
    (7) 8T-4223 Hard Washer
    (8) 8T-4184 Bolt
    (9) 376-1308 Receiver As
    (10) 6V-2383 Clip
    (11) 388-4327 Dust Cap
    (12) 349-8604 Film

  7. Install receiver (9) to bracket assembly (1) with one clip (10), one seal (5), two split flanges (6), four bolts (8), and four washers (7).

  8. Attach dust cap (11) to receiver (9). Secure dust cap (11) lanyard to clip (10).

  9. Install film (12) to bracket assembly (1).

Installation of High-Speed Oil Change

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Table 14
High-Speed Oil Change (Fuel Adapter) 
Item  Qty  Part Number  Part Number 
1  1  347-3225  Bracket As 
2  1  110-8827  Fitting 
3  1  2V-2043  Bulkhead Nut 
4  1  110-8319  Fitting As 
5  1  2P-1286  Bulkhead Locknut 
6  1  7M-8485  O-Ring Seal 
7  1  3P-0440  Port Connector 
8  1  148-8317  Connector As 
    Show/hide table
    Illustration 45g06030358
    (1) 347-3225 Bracket As
    (2) 110-8827 Fitting
    (3) 2V-2043 Bulkhead Nut
    (4) 110-8319 Fitting As
    (5) 2P-1286 Bulkhead Locknut

  1. Insert the lanyard of the dust cover for fitting assembly (2) through the upper cutout in bracket assembly . (1) next to the mounting hole.

  2. Assemble fitting (2) to bracket assembly (1) with bulkhead nut (3).

  3. Fasten the lanyard around the body of fitting assembly (2).

  4. Insert the lanyard of the dust cover for fitting assembly (4) through the lower cutout in bracket assembly (1) next to the mounting hole.

  5. Assemble fitting (4) to bracket assembly (1) with bulkhead nut (5).

  6. Fasten the lanyard around the body of fitting assembly (4).
    Show/hide table
    Illustration 46g06030398
    (A) Hose Assembly
    (B) Hose Assembly
    (7) 3P-0440 Port Connector
    (8) 148-8317 Connector As

  7. Connect hose assembly (A) to fitting (2) using one seal (6) and one connector (7).

    Note: Seal (6) should be installed between fitting (2) and port connector (7).

  8. Connect hose assembly (B) to fitting (4) using connector assembly (8).

    Note: Check that two seals are present in adapter assembly before installing.

    Note: Hose assemblies (A) and (B) are pre-installed and are stored at the rear of the tractor near the fuel tank.

Caterpillar Information System:

D9R Cab Installation {1408, 7177, 7301, 7325} D9R Cab Installation {1408, 7177, 7301, 7325}
C2.4 Tier 4 Final Engines for Caterpillar Built Machines Crankshaft - Remove
Improved Positive Pin Retention (PPR) & Positive Pin Retention 2 (PPR2) Tooling {0700, 6108, 6501, 6502, 6513} Improved Positive Pin Retention (PPR) & Positive Pin Retention 2 (PPR2) Tooling {0700, 6108, 6501, 6502, 6513}
320GC, 320 and 323 Excavators Machine Systems Duo-Cone Conventional Seals - Install
Improved Brackets Are Used on Tilt Cylinder Guard for Certain K-Series and M-Series Medium Wheel Loaders {5104, 7150, 7164} Improved Brackets Are Used on Tilt Cylinder Guard for Certain K-Series and M-Series Medium Wheel Loaders {5104, 7150, 7164}
910K, 914K and 920K Compact Wheel Loaders Bucket Tips - Inspect/Replace
990K Wheel Loader and 844K Wheel Dozer Machine Systems Brake Accumulator - Remove and Install
910K, 914K and 920K Compact Wheel Loaders Operation Information
D8T Track-Type Tractor Engine Air Filter Primary and/or Secondary Element - Clean/Replace
C1.7 and C2.2 Industrial Engines Self-Diagnostics
Exhaust Gas Valve (NRS) for C7.1, and C6.6 Engines {5137} Exhaust Gas Valve (NRS) for C7.1, and C6.6 Engines {5137}
990K Wheel Loader and 844K Wheel Dozer Engine Supplement Fuel Manifold (ARD) - Remove and Install
963K Track-Type Loader Machine Systems Fan and Gear Motor (Hydraulic Fan) - Remove and Install
990K Wheel Loader and 844K Wheel Dozer Machine Systems Brake Control Valve (Parking) - Remove and Install
844K Wheel Dozer and 990K Wheel Loader Power Train Crankcase Guard - Remove and Install
990K Wheel Loader and 844K Wheel Dozer Machine Systems Brake Control Valve (Service) - Remove and Install
844K Wheel Dozer and 990K Wheel Loader Power Train Bottom Guards (Front) - Remove and Install
990K Wheel Loader and 844K Wheel Dozer Machine Systems Bucket - Remove and Install
844K Wheel Dozer and 990K Wheel Loader Power Train Axle Oil Cooler - Remove and Install
A Special Instruction Must be Followed when Installing Retaining-Rings on ELRT Control Valves {3030, 3083, 3157} A Special Instruction Must be Followed when Installing Retaining-Rings on ELRT Control Valves {3030, 3083, 3157}
A New Water Valve Is Used with the Cabs Air Conditioner on Certain Medium Wheel Loaders, Large Wheel Loaders Wheel Dozers, Soil Compactors, and Landfill Compactors {7320} A New Water Valve Is Used with the Cabs Air Conditioner on Certain Medium Wheel Loaders, Large Wheel Loaders Wheel Dozers, Soil Compactors, and Landfill Compactors {7320}
An Improved Backup Alarm is Used on Certain K-Series Small Wheel Loaders and B3 Series SSL/MTL/CTLs {1408, 7051} An Improved Backup Alarm is Used on Certain K-Series Small Wheel Loaders and B3 Series SSL/MTL/CTLs {1408, 7051}
844K Wheel Dozer and 990K Wheel Loader Power Train Gear Pump (Axle Oil Cooler) - Remove and Install
844K Wheel Dozer and 990K Wheel Loader Power Train Oscillating Axle (Rear) - Remove and Install
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