D11R Track-Type Tractor Machine Systems Caterpillar


Ripper Tilt Cylinder - Remove and Install

Usage:

D11R 7PZ

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     8S-7640     Stand     2    
8S-7621 Tube     2    
8S-7615 Pin     2    
B     8S-8048     Saddle     1    

------ WARNING! ------

The ripper beam (carriage) and ripper frame can move when the hydraulic lines are disconnected or removed. To prevent bodily injury, put correct blocks or stands under the ripper beam (carriage) and ripper frame as support for the weight.

----------------------

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.




    Illustration 1g00536920

  1. Position Tooling (A) under ripper frame assembly (1), as shown.

  1. Position Tooling (B) under ripper carriage (2), as shown. Lower ripper frame assembly (1) on Tooling (A) and lower ripper carriage (2) onto Tooling (B) .

    Note: Tooling (B) is not required if the ripper shank has not been removed. Position the ripper shank on the ground.




    Illustration 2g00536923

  1. Fasten a suitable lifting device to the ripper tilt cylinder (3), as shown.



    Illustration 3g00536924

  1. Remove bolts (4) and plate (5). Remove pin (6) from ripper carriage (2) and disconnect the rod end of the ripper tilt cylinder.

  1. Start the machine. Retract the cylinder rod end from ripper carriage (2) .



    Illustration 4g00536925

  1. Disconnect hose assemblies (7) and (8) from ripper tilt cylinder (3) .

  1. Remove nut (11) and the bolt. Remove spacers (9) and pin (10). Remove the ripper tilt cylinder. The weight of the ripper tilt cylinder is approximately 273 kg (600 lb).

Installation Procedure




    Illustration 5g00536925

  1. Install the ripper tilt cylinder. The weight of the ripper tilt cylinder is approximately 273 kg (600 lb). Install pin (10) and spacers (9). Install the bolt and nut (11) .

  1. Connect hose assemblies (8) and (7) to ripper tilt cylinder (3) .



    Illustration 6g00536924

  1. Start the machine. Extend the cylinder rod end from ripper carriage (2) .

  1. Connect the rod end to the ripper tilt cylinder and install pin (6) to ripper carriage (2). Install plate (5) and bolts (4) .



    Illustration 7g00536923

  1. Remove the suitable lifting device from the ripper tilt cylinder (3) .



    Illustration 8g00536920

  1. Raise the ripper frame assembly (1) off Tooling (A) and raise ripper carriage (2) off Tooling (B) .

  1. Remove Tooling (A) and Tooling (B) from the machine.

    Note: Refer to Operation and Maintenance Manual for all fluid capacities and the proper filling procedures.

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