PRODUCT SUPPORT PROGRAM FOR REPAIRING THE BAIL ASSEMBLY ON CERTAIN 627G, 637G, AND 657G WHEEL TRACTOR-SCRAPERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPAIRING THE BAIL ASSEMBLY ON CERTAIN 627G, 637G, AND 657G WHEEL TRACTOR-SCRAPERS

Usage:

REBE2318-00

08Nov2007


U-566
D-461
O-492

 
After Failure Only
  
  

PRODUCT SUPPORT PROGRAM FOR REPAIRING THE BAIL ASSEMBLY ON CERTAIN 627G, 637G, AND 657G WHEEL TRACTOR-SCRAPERS

7115
PS51384
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51384" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Nov2009

PROBLEM

The existing Bail Assembly welds can fail on certain 627G, 637G, and 657G Wheel Tractor-Scrapers if the welds do not conform to specifications. If the existing Bail Assembly welds fail, a salvage repair will be necessary.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
627G  DBD00424, 426, 428-429, 431-453, 458-478, 480-481, 489, 492-494, 496-514, 516-534, 536, 538-549, 551-552, 554-562, 564-575, 577-614, 616-633, 635-637, 639
*******Group  2*******
637G  DFJ00240-00259, 261-263, 265-276, 280-282, 284-288, 290-296, 298
*******Group  3*******
657G  W1C00206-00241, 243, 248-253, 255, 260

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 4T6322 TUBE (order up to 2 per machine as necessary)
In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an inital order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
1 1U2899 SLEEVE (order up to 2 per machine as necessary)
In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an inital order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 3*******
1 1U2899 SLEEVE (order up to 2 per machine as necessary)
1 3G5547 TUBE (order up to 2 per machine as necessary)
In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an inital order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

A failure is defined as either a broken bail that was caused by a defective weld or a defective weld that is identified prior to bail failure. If a failure occurs, refer to Special Instruction SEHS9096 "Repairing Damaged Tractor-Scraper Bails" to complete the repair.

Broken or damaged bails that are the result of improper use are not to be covered by this program.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-2000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 1
Up to 22 additional hours labor for resultant damage will be allowed if specified in the claim per the following guidelines:
Up to a maximum of 12 additional hours for repair of bail tubes and joints (6 hours per side).
Up to a maximum of 10 additional hours for bearing bore repair (5 hours per side).

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-2000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 2
Up to 22 additional hours labor for resultant damage will be allowed if specified in the claim per the following guidelines:
Up to a maximum of 12 additional hours for repair of bail tubes and joints (6 hours per side).
Up to a maximum of 10 additional hours for bearing bore repair (5 hours per side).

Up to a maximum of $500 will be allowed for replacement cost of a bail tube and up to a maximum of $1000 if both tubes require replacement.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-2000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 3
Up to 22 additional hours labor for resultant damage will be allowed if specified in the claim per the following guidelines:
Up to a maximum of 12 additional hours for repair of bail tubes and joints (6 hours per side).
Up to a maximum of 10 additional hours for bearing bore repair (5 hours per side).



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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