Removal Procedure
| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 138-7573 | Link Bracket | 4 |
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High hydraulic pressure hazard. This machine will not automatically release hydraulic oil pressure from the hydraulic system after the engine has been stopped. Hydraulic system pressure will not be released by use of operator controls. Hydraulic oil pressure can remain in the system for a time after the engine has stopped. Personal injury or death may result from the release of hydraulic oil pressure, the release of hot oil, or parts separating with force if proper care is not used during the disassembly. Use extreme caution at all times when servicing this machine or any of the components. Park the machine on a level surface and lower all implements to the ground. Sudden movement of the machine or the release of oil under pressure can cause injury or death to persons on or near the machine. Allow all fluids to cool prior to performing any service work. Take appropriate precautions to ensure safety from any remaining pressure. |
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| NOTICE |
|---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
- Remove bolts (1) and use two people in order to remove panels (2) .
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| Illustration 1 | g03347517 |
- Disconnect hose assembly (3) .
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| Illustration 2 | g03348226 |
- Remove bolts (4) and reposition dead engine cab lowering valve (5) .
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| Illustration 3 | g03348231 |
- Disconnect hose assemblies (6) and (7) .
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| Illustration 4 | g03348232 |
- Disconnect hose assemblies (8) and (9). Disconnect hoses (10) .
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| Illustration 5 | g03348308 |
- Disconnect harness assemblies (11) and (12) .
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| Illustration 6 | g03348309 |
- Remove cable straps (13) .
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| Illustration 7 | g03348316 |
- Remove air vent (14) and cup holder (15) .
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| Illustration 8 | g03348329 |
- Remove machine screws (16) .
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| Illustration 9 | g03348330 |
- Remove bolt (17) .
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| Illustration 10 | g03348331 |
- Remove bolts (18) and (19) .
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| Illustration 11 | g03348390 |
- Remove bolts (20) and vent assembly (21) .
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| Illustration 12 | g03348393 |
- Remove cable straps (22) and cable assembly (23) .
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| Illustration 13 | g03348394 |
- Disconnect cable assembly (24) and remove cable assembly (24) .
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| Illustration 14 | g03348443 |
- Disconnect ground assembly (25) .
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| Illustration 15 | g03348442 |
- Remove panel assembly (26) .
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| Illustration 16 | g03348446 |
- Remove hose (27) and drain window wiper fluid into a suitable container.
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| Illustration 17 | g03348531 |
- Attach a suitable lifting device onto guard assembly (28). The weight of guard assembly (28) is approximately 64 kg (140 lb). Remove guard assembly (28) .
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| Illustration 18 | g03348534 |
- Attach Tooling (A) and a suitable lifting device to cab (29). The weight of cab (29) is approximately 726 kg (1600 lb).
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| Illustration 19 | g03348564 |
- Remove mounting bolts (30). Remove cab (29) .
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| Illustration 20 | g03348566 |
Installation Procedure
- Install cab (29) in the reverse order of removal.