2006/09/25 Caterpillar


A New Walkway is Now Used on the Front mounted Screeds {7253}

Usage:

AS2301 AKC
Asphalt Paver:
AS2251 (S/N: CWF1-UP; ASP1-UP)
AS2301 (S/N: AKC1-UP; AWC1-UP)

Description of Change: New walkways and improved hinges are now used. These improvements strengthen the attachment of the walkway to the machine.

Adaptable To: The change is effective with the following screeds:

  • AS2251 (S/N: ASP222)

  • AS2251 (S/N: CWF302)

  • AS2301 (S/N: AKC266)

  • AS2301 (S/N: AWC1066)

The change is adaptable to the following screeds:

  • AS2251 (S/N: ASP1-221)

  • AS2251 (S/N: CWF1-301)

  • AS2301 (S/N: AKC1-265)

  • AS2301 (S/N: AWC1-1065)

Procedure to Attach the New Walkway to the 8 Foot Screed

Table 1
Required Parts    
Item     Part Number     Part Description     Qty    
1     3H-3680     Jam Nuts     4    
2     284-2789     Brackets     4    
3     290-9928     Walkway Assemblies     2    
4     5P-2566     Bolts     4    
5     256-7273     Hinges     4    
6     8T-2502     Bolts     8    
7     5P-1075     Hard Washers     8    
8     1S-5395     Pins     4    
9     3B-4629     Cotter Pins     4    

  1. Remove the walkways from the screed.



    Illustration 1g01283485

    (10) Hinge

  1. Remove hinges (10) from the screed. Grind the screed frame smooth.



    Illustration 2g01283495

    (A) 61 mm (2.4 inch)

    (B) 1038 mm (40.9 inch)

    (C) Fillet Weld

    (5) Hinges

  1. Install hinges (5) on the screed. Refer to Illustration 2 for the location and welding instructions.



    Illustration 3g01283686

    (2) Brackets

    (3) Walkway Assemblies

    (6) Bolts

    (7) Hard Washers

    (8) Pins

    (9) Cotter Pins




    Illustration 4g01283735

    (1) Jam Nuts

    (2) Brackets

    (3) Walkway Assemblies

    (4) Bolts

    (5) Hinges

    (6) Bolts

    (7) Hard Washers

  1. Install brackets (2) on walkway assemblies (3). Install bolts (6) and hard washer (7). Install bolts (4) and jam nuts (1) in hinges (5) .

  1. Install the walkway assemblies to the hinges on the screed. Install pins (8) and cotter pins (9) .

  1. Adjust bolts (4) so walkway assemblies (3) are approximately 30 mm (1.2 inch) above horizontal. Tighten jam nuts (1) .

Procedure to Attach the New Walkway Assemblies to the 10 Foot Screed

Table 2
Required Parts    
Item     Part Number     Part Description     Qty    
1     3H-3680     Jam Nuts     6    
2     284-2789     Brackets     6    
3     284-1616     Walkway Assemblies     2    
4     5P-2566     Bolts     6    
5     256-7273     Hinges     6    
6     8T-2502     Bolts     12    
7     5P-1075     Hard Washers     12    
8     1S-5395     Pins     4    
9     3B-4629     Cotter Pins     4    

  1. Remove the walkways from the screed.



    Illustration 5g01283923

    (10) Hinges

  1. Remove hinges (10) from the screed. Grind the screed frame smooth.



    Illustration 6g01283947

    (A) 140 mm (5.5 inch)

    (B) 50.8 mm (2 inch)

    (C) 89 mm (3.5 inch)

    (D) 76 mm (3 inch)

  1. Fabricate a gusset from a 6.3 mm (.25 inch) steel plate. Use the dimensions in Illustration 6.



    Illustration 7g01283983

    (E) Gussets

    (F) 61 mm (2.4 inch)

    (G) 756 mm (29.8 inch)

    (H) 1325 mm (52.2 inch)

    (J) 1395 mm (54.9 inch)

    (K) Fillet Welds

    (5) Hinges

  1. Weld the gusset in location (E) on the screed.

  1. Install hinges (5) on the screed. Refer to Illustration 7 for the location and welding instructions.



    Illustration 8g01284101

    (2) Brackets

    (3) Walkway Assemblies

    (6) Bolts

    (7) Hard Washers

    (8) Pins

    (9) Cotter Pins




    Illustration 9g01283735

    (1) Jam Nuts

    (2) Brackets

    (3) Walkway Assemblies

    (4) Bolts

    (5) Hinges

    (6) Bolts

    (7) Hard Washers

  1. Install brackets (2) on walkway assemblies (3). Install bolts (6) and hard washer (7). Install bolts (4) and jam nuts (1) in hinges (2) .

  1. Install the walkway assemblies to the hinges on the screed. Install pins (8) and cotter pins (9) .

  1. Adjust bolts (4) so walkway assemblies (3) are approximately 30 mm (1.2 inch) above horizontal. Tighten jam nuts (1) .

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