PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERTREATMENT REGENERATION DEVICE (ARD) COMBUSTION BODY GROUP BRACKET BOLTS ON CERTAIN C13 ON-HIGHWAY TRUCK ENGINES
Usage:
REBE2223-01
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| 16Aug2007 |
| (Revised 05Sep2007) |
U-405
A-333
D-333
O-358
TT-26
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| Before/After | PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERTREATMENT REGENERATION DEVICE (ARD) COMBUSTION BODY GROUP BRACKET BOLTS ON CERTAIN C13 ON-HIGHWAY TRUCK ENGINES |
|
| 1722 | PS42494 |
|
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| NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42494" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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| NOTE: | This Revised Service Letter replaces the 16Aug2007 Service Letter. Changes have been made to the Affected Product. |
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TERMINATION DATE |
| 31Aug2008 |
PROBLEM
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| Some C13 On-Highway Truck Engines have Combustion Body Group bracket bolts that need to be replaced. Current bolts are too short and may become loose. |
AFFECTED PRODUCT
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| Model | Identification Number |
| C13 | LEE01079, 1083, 1085, 1087, 1114, 1122, 1124, 1127-1128, 1132-1135, 1155, 1158, 1160-1161, 1163, 1165, 1169-1175, 1177-1182, 1188, 1194-1196, 1204, 1207, 1210, 1213, 1215, 1217, 1222, 1228, 1231, 1239-1241, 1244, 1253, 1255-1259, 1261, 1263, 1265-1269, 1271-1272, 1276-1277, 1280, 1297, 1301, 1303, 1305, 1307, 1325, 1330, 1334, 1347, 1350, 1352, 1355-1356, 1358-1359, 1386, 1391, 1393-1394, 1398, 1408, 1412, 1427, 1515-1516, 1520, 1526, 1533-1536, 1542-1543, 1548-1549, 1562-1563, 1567, 1574-1576, 1580, 1583, 1585, 1594-1596, 1604, 1606-1607, 1609, 1612, 1615-1616, 1623, 1626, 1632, 1635-1637, 1639-1640, 1643, 1652, 1654, 1661-1663, 1666, 1668, 1702, 1706, 1708, 1713, 1717, 1720, 1723, 1730-1731, 1734-1735, 1739, 1741, 1743, 1749, 1751, 1756, 1779, 1783, 1785, 1787, 1791-1792, 1800, 1803, 1806, 1808-1809, 1811, 1814, 1816-1819, 1821, 1823, 1825, 1828, 1830-1831, 1834, 1842-1843, 1846-1847, 1856-1858, 1860, 1868, 1890-1892, 1896, 1913, 1919, 1925, 1928, 1941, 1947, 1949, 1954-1955, 1958-1960, 1965-1966, 1972, 1974-1975, 1980, 1982-1983, 1985, 1987-1988, 1993-1994, 1998, 2002-2003, 2006, 2011-2013, 2018, 2023-2024, 2027, 2030, 2035, 2039, 2041, 2044, 2047, 2050, 2056, 2062-2063, 2069, 2072, 2078, 2082-2083, 2087-2088, 2090, 2095, 2097-2102, 2106, 2109, 2111-2117, 2120, 2122, 2124-2125, 2128-2134, 2136, 2139, 2145-2147, 2150-2151, 2153, 2155-2156, 2158, 2161, 2163-2164, 2168, 2171, 2173, 2178, 2181, 2192-2193, 2198, 2202-2203, 2207-2209, 2214, 2217, 2220, 2225-2226, 2233, 2236-2238, 2241-2242, 2248, 2250, 2254, 2257-2258, 2260, 2264, 2272, 2285-2286, 2288, 2299, 2306-2307, 2310, 2312, 2317, 2319, 2321, 2326, 2334, 2338, 2340, 2342, 2344, 2346-2347, 2351-2352, 2358, 2361, 2373, 2381, 2385, 2388, 2395, 2399, 2403-2404, 2407, 2419, 2429, 2435, 2465, 2471, 2480, 2488, 2490, 2495, 2510, 2512-2513, 2515-2519, 2522-2525, 2528-2529, 2531, 2533-2537, 2539-2541, 2546-2553, 2555-2556, 2559, 2561-2563, 2565, 2567, 2569, 2571-2573, 2575, 2577-2578, 2580, 2582-2584, 2588, 2594, 2597-2598, 2602, 2606-2608, 2614, 2616-2617, 2619, 2622-2623, 2625, 2627-2628, 2630, 2632, 2634-2635, 2637, 2644, 2651-2652, 2657-2658, 2663, 2666-2671, 2675-2676, 2678-2680, 2683, 2687-2689, 2694-2695, 2698, 2701-2702, 2704, 2706, 2711-2713, 2715, 2717, 2720, 2723, 2726-2727, 2729, 2735-2737, 2739, 2742, 2747-2749, 2752, 2755-2756, 2763, 2766, 2772-2773, 2776, 2780, 2783, 2792, 2801, 2804, 2806, 2811, 2814-2815, 2822, 2829-2830, 2832-2833, 2835-2843, 2845, 2848-2852, 2854-2860, 2862, 2864, 2866, 2869-2870, 2872-2879, 2881-2898, 2900-2904, 2906, 2908, 2910, 2912-2914, 2916, 2919-2920, 2923, 2925-2930, 2933-2934, 2936, 2939, 2946-2947, 2949, 2952-2953, 2955-2956, 2959, 2962, 2966, 2974, 2977, 2996, 3008, 3017, 3028, 3039, 3056, 3063, 3066, 3068, 3072-3073, 3075-3077, 3083, 3088-3091, 3093-3095, 3107, 3118-3121, 3129-3130, 3132, 3138, 3152-3153, 3156, 3159, 3170, 3174, 3176, 3178, 3180, 3184, 3189, 3198, 3200, 3205, 3207, 3216, 3218, 3222, 3225, 3227, 3230, 3232, 3236, 3245, 3249-3250, 3252, 3257-3258, 3260, 3266, 3277, 3280, 3283, 3285-3289, 3300, 3306, 3319, 3321, 3331-3332, 3335, 3337-3339, 3345, 3352, 3354, 3356, 3359-3360, 3362, 3366, 3374, 3388, 3391, 3393, 3395-3396, 3405, 3411, 3417, 3425-3426, 3432, 3436, 3441, 3444, 3446, 3452-3453, 3456, 3458-3459, 3465, 3470, 3475, 3481, 3483, 3490, 3492-3493, 3495-3496, 3501, 3511, 3521, 3526, 3531, 3537, 3541, 3550-3551, 3555, 3557, 3560, 3562, 3566-3567, 3570-3571, 3574, 3585, 3593, 3610, 3616, 3652, 3657, 3659, 3662, 3664, 3671, 3681-3682, 3692, 3708, 3724, 3726, 3737, 3742, 3761-3762, 3770, 3779, 3786, 3794, 3799, 3804, 3813, 3821-3822, 3844, 3859, 3881, 3885, 3895, 3910, 3938, 3944, 3956, 3961, 3975, 3988, 4027, 4076, 4087-4088, 4092-4093, 4095-4096, 4098, 4100, 4102, 4104, 4113, 4119, 4124, 4131-4132, 4134, 4140, 4151, 4158, 4171, 4178, 4182, 4186, 4190-4191, 4194, 4200, 4203, 4206-4207, 4212, 4216, 4240, 4248, 4251, 4253, 4259, 4264, 4268, 4274, 4293, 4300, 4309, 4313, 4320, 4338, 4346, 4354, 4363, 4368, 4373, 4381, 4408, 4416, 4429, 4460, 4487, 4494, 4530, 4540, 4596, 4604, 4644, 4670, 4673, 4679, 4688, 4695, 4708, 4712, 4722, 4724, 4728, 4732, 4737, 4739-4740, 4752, 4774, 4782, 4784, 4788, 4794, 4801, 4821, 4823, 4853, 4857, 4859, 4866, 4876, 4878, 4885, 4891, 4897, 4900, 4909, 4917, 4921, 4930-4932, 4934, 4936, 4938-4939, 4942, 4946, 4956-4957, 4962, 4965, 4970, 4979, 4987, 4993, 5005-5006, 5009, 5014, 5021, 5023, 5028, 5032, 5037-5038, 5040-5041, 5048, 5050, 5053-5054, 5056-5057, 5059, 5065-5066, 5068, 5077-5078, 5080-5083, 5085, 5087-5089, 5095-5097, 5099, 5102 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 2 | 5M2894 | WASHER-HARD |
| 2 | 6V5221 | BOLT |
ACTION REQUIRED
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| See attached Rework Procedure. |
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SERVICE CLAIM ALLOWANCES
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| NOTE: This is a 1.0-hour job | ||||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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| Review Disassembly and Assembly manual for general location of combustion body group (ARD) CAUTION: Remove and replace one bracket bolt at a time so the Combustion Body Group can be supported properly during the rework. 1. Loosen and remove nut and washer on bolt (A) and slide bolt back for rework clearance. 2. Remove bolt (B) and replace with 6V5221 Bolt and 5M2894 Washer. Tighten to a torque of (28Nm). 3.Remove bolt (C) and replace with 6V5221 Bolt and 5M2894 Washer. Tighten to a torque of (28Nm). 4. Slide bolt (A) back in place, re-install nut and washer. Tighten to a torque of(28Nm). |
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| Image1.1.1 |
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